Stuth neo-fhighte le leaghadh airson masg aghaidh

Tuairisgeul

Stuth neo-fhighte le leaghadh airson masg aghaidh | Prìomh sholaraiche Sìona & Dèanadair – WINIW

1. Ro-shealladh toraidh: WINIW Melt-blown Nonwoven Fabric – Core Material for Face Mask Production

Mar neach-stiùiridh Solaraiche agus neach-dèanamh stèidhichte ann an Sìona of nonwoven materials, WINIW Nonwoven Materials Co., Earr. a 'speisealachadh ann a bhith a' dèanamh àrd-choileanadh Stuth neo-fhighte le leaghadh airson masg aghaidh—the critical filtration layer that determines a mask’s ability to block particles, bacteria, and aerosols. Designed exclusively for B2B clients (face mask factories, medical supply companies, agus uidheamachd dìon pearsanta (PPE) luchd-dèanamh), our melt-blown fabric is engineered with 100% virgin polypropylene (PP) and advanced melt-blown technology, meeting global standards for medical and civilian face masks (including GB/T 32610-2016, ANNS 14683, and ASTM F2100).

Unlike low-quality recycled PP alternatives, WINIW’s melt-blown fabric uses 100% origin PP resin (PP grade: PP-H 1500), ensuring consistent fiber fineness (1-5 m), high filtration efficiency (PFE ≥95% as standard, Suas gu 99.9% for N95-grade), and reliable mechanical performance. Le comas riochdachaidh de 800 tonna/mìos (10,000 tonna / bliadhna) tarsainn 12 dedicated melt-blown lines, we support large-scale face mask production—from 20ft container trial orders (3 tonna) to annual contracts of 500+ tonna. Our commitment to “quality, luaths, and value” has made us a trusted partner for 300+ face mask manufacturers in 40+ dùthchannan, including key markets like the EU, U.S, Ear-dheas Àisia, and the Middle East.

Whether you’re producing disposable civilian masks, medical surgical masks, or N95/KN95 respirators, WINIW’s melt-blown fabric provides the core filtration performance your products need. We offer flexible customization (filtration grade, leud, functional treatments) and end-to-end support—from sample testing to on-time container delivery—ensuring seamless integration into your mask production lines.

2. Sònrachaidhean Teicnigeach: Melt-blown Nonwoven Fabric for Face Mask – Detailed Parameters

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is defined by precise technical parameters, each calibrated to meet the strict requirements of face mask production. Gu h-ìosal tha briseadh sìos farsaing de shònrachaidhean àbhaisteach, raointean gnàthaichte, and industrial significance—critical for B2B clients to verify compatibility with their mask-making equipment and target market standards.

Paramadair	Standard Specification (Face Mask Grade)	Customizable Range	Modh deuchainn	Significance for Face Mask Production
Composition Stuth	100% Origin PP (Polypropylene) Resin (Ìre: PP-H 1500)	PP + 5–15% PE (airson bog); PP + 1–3% functional masterbatch (antibacterial/antistatic)	Spectroscopy FTIR (ASTM D5594)	100% origin PP ensures low impurity content (≤0.1%), avoiding fiber breakage during mask pleating and ensuring biocompatibility (neo-phuinnseanta, hypoallergenic).
Teicneòlas riochdachaidh	Melt-sèididh (One-step extrusion, high-velocity hot air drawing)	Modified melt-blown (with electrostatic charging station for high-efficiency grades)	Sgrùdadh Lèirsinneach + Fiber Diameter Analysis	Melt-blown process creates ultra-fine fibers (1-5 m) that form a dense, porous structure—critical for capturing 0.3μm particles (the benchmark for mask filtration).
Leud	170cm, 180cm (rolla leantainneach)	100cm–220cm (custom width for specific mask machines: m.e., 120cm for small-format civilian masks)	Caliper didseatach (ASTM D3774)	170cm/180cm widths match most industrial mask production lines (output 50–150 masks/minute); custom widths reduce material waste (≤5% vs. 10–15% with mismatched widths).
Gràmar (Cuideam gach aonad aonad)	20g/m², 25g/m², 30g/m² (standard for mask filtration layer)	15g/m² (lightweight civilian masks) – 50g/m² (heavy-duty N95 respirators)	Cothromachadh (ASTM D3776)	20–30g/m² is the “sweet spot”: 20g for civilian masks (anail + PFE ≥90%); 30g for medical masks (PFE ≥95% + barrier against bodily fluids).
Trast-thomhas fibre	1-5 m (cuibheasach: 3 μm)	0.5–8 μm (0.5–2 μm for N95-grade; 3–8 μm for civilian-grade)	Scanning Electron Microscopy (A CHAIDH) (ISO 13776)	Snàithleach mìn (1–3 μm) increase surface area and pore density, enhancing filtration efficiency; larger fibers (3-5 m) improve breathability for civilian use.
Èifeachdas sìoltachaidh (PFE)	≥95% (for 0.3μm NaCl aerosols) – Standard Grade	≥90% (Civilian Grade, GB/T 32610); ≥99% (N95/KN95 Grade, GB 2626); ≥99.9% (Ìre meidigeach, ANNS 14683 Type IIR)	TSI 8130 Automated Filter Tester (ASTM F2299)	PFE (Particulate Filtration Efficiency) is the key metric for masks: ≥95% meets medical surgical mask requirements; ≥99% meets N95/KN95 respirator standards.
Bacterial Filtration Efficiency (BFE)	≥95% (for Staphylococcus aureus, 3.0μm)	≥98% (Ìre meidigeach, ANNS 14683)	AATCC 100 / ISO 22196	BFE measures the fabric’s ability to block bacteria—critical for medical masks used in hospitals and healthcare settings.
Breathability (Permeability adhair)	30–60 L/m²/s (aig 125 Pa pressure)	20-80 l / m²/s (20–30 for N95; 50–80 for civilian masks)	Air Permeability Tester (ISO 9237)	Balances filtration and comfort: 30–60 L/m²/s ensures users can breathe easily (no hypoxia) while maintaining high PFE.
Repellency uisge	Ìre 3-4 (AATCC 22, spray test)	Ìre 5 (for medical masks, ANNS 14683 Type IIR)	AATCC 22 (Spray Test)	Dìon uisge (Level 3–5) prevents bodily fluids (m.e., saliva, fuil) from penetrating the mask—essential for medical surgical masks.
Neart tensile (Stiùireadh inneal)	≥12 N/5cm	≥10–15 N/5cm	Inneal deuchainn uile-choitcheann (ASTM D882)	Àrd tensile neart (≥12 N/5cm) withstands mask pleating, buain, and ear-loop welding without tearing—reducing production waste.
Leudachadh aig Break	≥30%	25–40%	ASTM D882	Elongation allows the fabric to conform to mask shaping (m.e., nose wire pressing) gun sgàineadh, ensuring a tight fit on the face.
Pacadh	Le rollaichean: Làr a-staigh (AIR film), outer layer (tiùb pàipear kraft + baga fighte uisge-dhìonach); Roll diameter: 150mm–200mm; Trast-thomhas bunaiteach: 76mm	Custom core diameter (38mm/50mm for small machines); Pacadh falamh (airson stòradh fad-ùine)	ASTM D4392	Waterproof packaging prevents moisture absorption (PP absorbs ≤0.03% moisture) aig àm luingeis; standard 76mm core fits most mask machine unwinding systems.
Ùine Lìbhrigeadh	10-20 latha (after order confirmation)	7-10 làithean (urgent order, bathair adhair); 20-30 latha (customized large orders)	Production Schedule + Clàr-ama airson logistics	10–20 days balances production quality and speed; urgent 7–10 day delivery supports clients with tight production deadlines (m.e., pandemic response).
MOQ (Meud Òrdugh as ìsle)	20ft soitheach (3 tonna)	1 tunna (sample order, bathair adhair); 6 tonna (40ft soitheach); 7 tonna (40HQ container)	Container Loading Calculation	3 tons/20ft container is optimal for small-to-mid-sized mask factories (produces ~3 million civilian masks); 6–7 tons for large-scale manufacturers (10–15 million masks).
Teisteanasan	ISO 9001, CE (ANNS 14683), FDA (21 CFR 820)	NIOSH (for US N95 masks), GB 2626 (China KN95), Draibhearan airson ASTM F2100 (US medical masks)	Deuchainn treas-phàrtaidh (SGS/Intertek)	Global certifications ensure mask products meet target market regulations (m.e., CE for EU, FDA for US), avoiding customs delays and recalls.

3. Core Characteristics: Why WINIW’s Melt-blown Fabric Is Ideal for Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask stands out in the market due to its tailored characteristics—each designed to solve key pain points for mask manufacturers (m.e., low filtration efficiency, high production waste, breathability truagh). Below is a detailed breakdown of its standout features and their benefits for face mask production.

3.1 100% Origin PP: Càileachd cunbhalach & Biocompatibility

Bidh sinn a 'cleachdadh a-mhàin 100% roisinn PP maighdean (Grade PP-H 1500)—a high-melt-flow-index (MFI = 1500 g/10min) material specifically formulated for melt-blown nonwovens. Unlike recycled PP (which contains impurities like dyes, luchd-lìonaidh, and degraded polymers), origin PP offers:

Uniform Fiber Formation: Low impurity content (≤0.1%) ensures consistent fiber diameter (1-5 m) across the roll—critical for uniform filtration efficiency (PFE variation ≤±2% vs. ±5–8% with recycled PP).
Biocompatibility: A 'coinneachadh ri FDA 21 CFR 177.1520 (food-contact grade) agus ISO 10993 (biocompatibility), ensuring the fabric is non-toxic, hypoallergenic, and safe for skin contact (even for sensitive users like children and healthcare workers).
High Thermal Stability: Withstands mask production processes like ultrasonic welding (150-200 ° C) and autoclave sterilization (121°C, for reusable medical masks) gun leaghadh no truailleadh.

Client Impact: A Vietnamese mask factory switched from recycled PP melt-blown fabric to WINIW’s origin PP version. Their mask PFE variation dropped from ±7% to ±2%, reducing reject rates from 12% to 3%—saving 900,000 masks/ month ($45,000 in raw material costs).

3.2 Àrd Èifeachdas Filter (PFE ≥95% as Standard)

The primary function of a face mask’s melt-blown layer is to block particles—and WINIW’s fabric delivers industry-leading filtration:

Ultra-Fine Fiber Structure: Our melt-blown process uses high-velocity hot air (300–350°C) to draw PP melt into 1–5 μm fibers (1/20 the diameter of a human hair). These fibers form a dense, 3D porous network that traps 0.3μm particles (m.e., bhìorasan, bacteria, PM2.5) via interception, inertial impaction, and electrostatic adsorption.
Cìs electrostatic (Roghainneil): For N95/KN95-grade fabric, we add an inline electrostatic charging station that imparts a permanent electric charge to fibers. This charge enhances particle capture by 15–20% (PFE ≥99%) without reducing breathability.
Consistent Across the Roll: Tha ar 12 melt-blown lines are equipped with real-time PFE monitoring (TSI 8130 testers) that samples fabric every 5 meatairean. If PFE drops below the target (m.e., 95%), the line automatically adjusts—ensuring 100% of the roll meets your specification.

Client Impact: A US medical supply company used WINIW’s PFE ≥99% fabric to produce N95 respirators. The fabric passed NIOSH certification on the first attempt (vs. 3 failed attempts with a competitor’s fabric), enabling them to supply 500,000 respirators to US hospitals during a shortage.

3.3 Balanced Breathability & Comhfhurtachd

High filtration should not come at the cost of comfort—WINIW’s fabric strikes the perfect balance:

Optimized Air Permeability: 30–60 L/m²/s (aig 125 Pa) ensures users can breathe normally (respiratory resistance ≤49 Pa/cm², meeting GB 2626 inbhean). For civilian masks, we offer 50–80 L/m²/s fabric (even more breathable) without compromising PFE ≥90%.
Stuth bog: An càin, continuous PP fibers create a smooth, non-abrasive surface that won’t irritate skin—even after 8+ hours of wear (critical for healthcare workers). Unlike harsh woven fabrics, our melt-blown fabric conforms to the face for a comfortable fit.
Low Moisture Retention: PP is inherently hydrophobic (moisture absorption ≤0.03%), so the fabric won’t trap sweat or moisture—reducing skin irritation and bacterial growth (a common complaint with cotton masks).

Client Impact: A Chinese civilian mask brand used WINIW’s 20g/m², 60 L/m²/s fabric to launch a “daily wear” mask. Consumer surveys showed 85% of users rated the mask “very comfortable” (vs. 50% for their previous product), a' draibheadh a 40% àrdachadh ann an reic.

3.4 Seasmhach & Processable: Reduces Production Waste

Mask manufacturers need fabric that can withstand high-speed production—WINIW’s melt-blown fabric delivers:

Neart tensile àrd: ≥12 N/5cm (stiùireadh inneal) ensures the fabric resists tearing during pleating (Suas gu 10 pleats/mask), buain (high-speed rotary cutters), and ear-loop welding (ultrasonic or heat sealing).
Shrink-Resistant: Shrinkage rate ≤2% (after washing at 60°C) prevents mask deformation during production or use. This is critical for medical masks that require a consistent fit to seal against the face.
Tear-Resistant: Tear strength ≥5 N (ASTM D1004) ensures the fabric won’t rip during handling (m.e., stacking masks, pacadh) no cleachdadh (m.e., adjusting the mask on the face).

Client Impact: An Indian mask factory producing 100,000 masks/day switched to WINIW’s fabric. Their production waste dropped from 8% gu 2% - a 'sàbhaladh 6,000 masks/day ($300/day) and reducing downtime for machine adjustments (bho 2 uairean/latha gu 30 mionaidean/latha).

3.5 Customizable Functional Treatments

We offer optional functional treatments to tailor the fabric to your mask’s specific use case—all compliant with global safety standards:

Làimhseachadh antibacterial: Air a lìonadh le ian airgid (Ag⁺) maighistir (1–3%) a tha a’ bacadh 99% de bacteria (Staphylococcus aureus, Escherichia coli) a rèir AATCC 100. Ideal for medical masks and reusable civilian masks (extends service life to 3–5 wears).
Làimhseachadh antistatic: Adds carbon black or antistatic masterbatch (2–5%) gus an aghaidh uachdar a lughdachadh gu ≤10⁸ Ω. Critical for masks used in electronic factories (casg air sgaoileadh electrostatach) agus cùram slàinte (a’ lughdachadh tarraing duslach).
Anti-UV Treatment: A’ toirt a-steach stabilizers UV (1–5%) that block 90–99% of UV-A and UV-B rays (UPF 50+). Suitable for outdoor masks (m.e., construction workers, rothaichean).
Làimhseachadh lasair-lasair: Uses halogen-free flame retardant masterbatch (5–8%) to meet UL 94 V0 standards. For masks used in high-risk environments (m.e., firefighters, industrial workers).

Client Impact: A Middle Eastern mask manufacturer ordered WINIW’s antibacterial + anti-UV melt-blown fabric for outdoor worker masks. The product became the top seller in construction and oil fields, le 90% of clients reordering due to its long-lasting antibacterial effect and sun protection.

3.6 Eco-càirdeil & Seasmhach

As a responsible manufacturer, WINIW ensures our melt-blown fabric aligns with global sustainability goals:

Stuth ath-chuairteachail: PP is 100% recyclable—post-production fabric waste (trims, rolagan easbhaidheach) can be reprocessed into PP pellets for other nonwoven products (m.e., pocannan ceannach, lìnigeadh diaper), lùghdachadh sgudal lìonadh-fearainn.
Lorg carboin ìosal: Our melt-blown lines use 20% lùth na grèine (on-site 500kW solar panel array) and recycle 90% de uisge pròiseas. Tha seo a’ lùghdachadh sgaoilidhean gualain gu 1.8 kg CO₂/kg aodach (vs. 2.5 kg CO₂/kg for conventional lines).
Non-Toxic Production: We use no harmful chemicals (m.e., formaldehyde, meatailtean trom) in production—ensuring the fabric is safe for users and the environment. Our factory is ISO 14001-certified (environmental management system).

Client Impact: A European mask brand using WINIW’s fabric earned EU Ecolabel certification for its “sustainable mask” line. The certification helped the brand enter eco-conscious retail chains (m.e., IKEA, Tha H&m), àrdachadh reic le 25% anns 6 mìosan.

4. Pròiseas Riochdachaidh: How WINIW Makes High-Quality Melt-blown Fabric for Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is produced via a 7-step precision process—each step optimized to ensure consistent quality, high filtration efficiency, agus comas-làimhseachaidh. Tha ar 12 dedicated melt-blown lines (imported from Germany and China) obrachadh 24/7, with strict quality control at every stage.

Ceum 1: Taghadh stuthan amh & Ullachadh

Stòr sinn 100% origin PP resin (Grade PP-H 1500) from top global suppliers (m.e., Sinopec, Basell Lyondell) with MFI = 1500 g/10min (critical for fine fiber formation). The resin is tested for purity (FTIR speactroscopaidh), MFI (ASTM D1238), agus susbaint taiseachd (Karl Fischer titration ≤0.05%). For functional fabrics (antibacterial, antistatic), we mix PP resin with certified masterbatches (m.e., silver ion masterbatch from BASF) in a high-speed mixer (1,500 rpm) to ensure uniform dispersion.

Ceum 2: A' leaghadh & Eas-tharraing

The PP mixture is fed into a twin-screw extruder (trast-thomhas sgriubha: 65mm) le 5 raointean teasachaidh (teòthachd: 180°C → 200°C → 220°C → 210°C → 200°C). The extruder melts the PP into a uniform molten polymer (slaodachd: 1,000–1,500 Pa·s) and pushes it through a spinneret (1,200–2,000 holes, trast-thomhas toll: 0.2–0.4mm). A melt pump controls the flow rate (20–50 kg/hour) to ensure consistent fiber output.

Ceum 3: Hot Air Drawing (Melt-blown Core Process)

As the molten PP exits the spinneret, èadhar teth àrd-astar (300–350°C, cuideam: 0.2–0.5 MPa) is blown from two sides of the spinneret. This air stretches the PP streams into ultra-fine fibers (1-5 m) by breaking the molten polymer into thin filaments. The air velocity and temperature are precisely controlled (via PLC) to adjust fiber diameter: higher velocity/temperature = finer fibers (for high PFE), lower velocity/temperature = coarser fibers (for better breathability).

Ceum 4: Fiber Deposition & Cruthachadh lìn

The fine PP fibers are deposited onto a moving conveyor belt (mesh belt, luaths: 5-15 m/m) to form a continuous nonwoven web. The conveyor’s speed controls the fabric’s grammage (m.e., slower speed = higher grammage: 30g/m² for medical masks). A suction system under the belt ensures uniform fiber distribution (web thickness variation ≤±5%)—critical for consistent filtration efficiency across the roll.

Ceum 5: Functional Treatment (Roghainneil)

For fabrics requiring antibacterial, antistatic, or other treatments, the web passes through an inline treatment station:

Antibacterial: Sprays silver ion solution (1–3% concentration) onto the web, followed by a drying oven (80-100 ° C) gus an làimhseachadh a cheartachadh.
Antistatic: Coats the web with carbon black dispersion (2–5%) via kiss-roll coating, then dries at 120°C.
Cìs electrostatic: For N95-grade fabric, the web passes through a corona charging station (voltage: 10–20 kV) that imparts a permanent electric charge to the fibers.

Ceum 6: Calendering & Ceangalachd

The web enters a calender (two heated rolls, teòthachd: 120-140 ° C, cuideam: 5-10 mpa) gus na snàithleanan a cheangal ri chèile. Calendering increases the fabric’s tensile strength and reduces fiber shedding (critical for mask production, as loose fibers can irritate users’ lungs). The calender’s gap is adjusted to match the fabric’s grammage (m.e., 0.1mm gap for 20g/m² fabric).

Ceum 7: Sleamhnachadh, lùbach & Sgrùdadh Càileachd

The continuous web is slit into the desired width (170cm, 180cm, no cleachdaidhean) a’ cleachdadh slitter rothlach. The slit fabric is wound onto paper cores (76mm trast-thomhas) to form rolls (fad: 500–1,000 meters/roll, depending on grammage). Bidh gach rolla a 'dol fodha:

Deuchainn air-loidhne: PFE (TSI 8130), permeability adhair (ISO 9237), agus gràmar (ASTM D3776) tested every 5 meatairean.
Deuchainn far loidhne: Neart tensile (ASTM D882), BFE (AATCC 100), and water repellency (AATCC 22) tested for each batch (1 sample/roll).
Sgrùdadh Lèirsinneach: Check for defects (tuill, tiugh neo-chòmhnard, truailleadh) — defective sections are marked and removed.

Qualified rolls are packaged (AIR film + woven bag) and stored in a dry warehouse (teòthachd: 15-30 ° C, taiseachd: 40–60%) awaiting shipment.

5. Iarrtas: How WINIW’s Melt-blown Fabric Powers Different Types of Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is versatile enough to meet the requirements of all major mask types—from disposable civilian masks to high-performance N95 respirators. Below is how our fabric is used in each application, with tailored specifications for optimal performance.

5.1 Disposable Civilian Face Masks (Daily Protection)

Civilian masks prioritize comfort, breathability, and basic filtration (PFE ≥90%) for daily use (siubhal gu obair, ceannachd, àiteachan poblach). WINIW’s recommended specifications:

Gràmar: 15–20 g/m²
PFE: ≥90% (0.3μm particles)
Permeability adhair: 50-80 l / m²/s
Leud: 170cm (fits most civilian mask machines, output 80–120 masks/minute)
Roghainneil: Anti-UV (UPF 50+) airson cleachdadh a-muigh

Sochairean: The lightweight (15–20g/m²) fabric is easy to wear for hours, while 50–80 L/m²/s breathability prevents stuffiness. PFE ≥90% blocks most airborne particles (m.e., duslach, poilean, general bacteria), meeting China’s GB/T 32610-2016 “Technical Specification for Daily Protective Masks.”

Eisimpleir Cliant: A Southeast Asian consumer goods company used WINIW’s 20g/m², PFE ≥90% fabric to produce 5 million civilian masks/month. The masks sold out in local supermarkets due to their comfort and affordability, leading the client to double their order to 10 million masks/month.

5.2 Medical Surgical Masks (Suidheachaidhean Cùram Slàinte)

Medical surgical masks require higher filtration (PFE ≥95%), strì an aghaidh fluid, and bacterial barrier properties for use in hospitals, clionaigean, agus deuchainn-lannan. WINIW’s recommended specifications:

Gràmar: 25–30 g/m²
PFE: ≥95% (0.3μm particles); BFE: ≥95% (Staphylococcus aureus)
Permeability adhair: 30-50 l / m²/s
Repellency uisge: Level 4–5 (AATCC 22)
Leud: 180cm (for high-speed medical mask lines, output 100–150 masks/minute)
Teisteanasan: CE (ANNS 14683 Type II/IIR), FDA (21 CFR 820)

Sochairean: 25–30g/m² fabric provides a dense filtration layer (PFE ≥95%) that blocks viruses and bacteria, while Level 4–5 water repellency prevents bodily fluids (saliva, fuil) from penetrating. Meets EU EN 14683 (Type II/IIR) and US ASTM F2100 (Ìre 2/3) standards for medical surgical masks.

Eisimpleir Cliant: A Chinese medical device manufacturer used WINIW’s 30g/m², PFE ≥95% fabric to produce medical surgical masks for export to the EU. The fabric’s CE certification (ANNS 14683 Type IIR) ensured smooth customs clearance, and the client now supplies 2 million masks/week to EU hospitals.

5.3 N95/KN95 Respirators (High-Risk Environments)

N95/KN95 respirators are designed for high-risk scenarios (m.e., pandemic response, infectious disease wards, industrial dust) and require maximum filtration (PFE ≥99%) and a tight facial seal. WINIW’s recommended specifications:

Gràmar: 35–50 g/m²
PFE: ≥99% (0.3μm particles); BFE: ≥98%
Permeability adhair: 20–30 L/m²/s
Cìs electrostatic: Permanent charge (enhances PFE to ≥99%)
Leud: 170–180cm (for N95 mask machines with cup-shaped or flat-fold design)
Teisteanasan: NIOSH (US N95), GB 2626-2019 (China KN95)

Sochairean: The heavyweight (35–50g/m²) fabric with electrostatic charging delivers PFE ≥99%, bacadh 99% de ghràineanan 0.3μm (including viruses like COVID-19). Despite high filtration, 20–30 L/m²/s breathability ensures healthcare workers can wear the respirator for 8+ uairean. Meets NIOSH (42 Pàirt CFR 84) agus GB 2626-2019 (KN95) inbhean.

Eisimpleir Cliant: A US-based PPE supplier used WINIW’s 40g/m², PFE ≥99% electrostatic melt-blown fabric to produce N95 respirators. The fabric passed NIOSH testing on the first try, and the client was awarded a $10M contract to supply respirators to US federal agencies during a public health emergency.

5.4 Specialized Masks (Custom Applications)

WINIW’s customizable fabric also supports niche mask types for specific industries:

Antibacterial Masks: For reusable masks (3–5 wears), use our 25g/m² fabric with silver ion antibacterial treatment (99% bacteria inhibition). Ideal for schools, oifisean, and public transport.
Antistatic Masks: 30g/m² fabric with antistatic treatment (surface resistance ≤10⁸ Ω) for electronic factories (prevents electrostatic discharge damage to components).
Outdoor Worker Masks: 20g/m² fabric with anti-UV (UPF 50+) and water repellency (Ìre 4) for construction, àiteachas, and oil field workers (protects against sun and rain).

Eisimpleir Cliant: A Japanese electronics company ordered WINIW’s antistatic melt-blown fabric for masks used in cleanrooms. Frith-aghaidh uachdar ìosal an aodach (≤10⁷ Ω) prevented electrostatic discharge, reducing component defects by 15% and saving the company $200,000/year.

6. Why Choose WINIW as Your Melt-blown Fabric Supplier & Dèanadair

As a leading China-based supplier and manufacturer of Melt-blown Nonwoven Fabric for Face Mask, WINIW offers unique advantages that support B2B clients’ success—from large-scale production capacity to global logistics and after-sales support. Gu h-ìosal tha na prìomh adhbharan 300+ mask manufacturers worldwide trust us.

6.1 Comas cinneasachaidh air sgèile mhòr (10,000 Tonan/Bliadhna)

Bidh sinn ag obrachadh 12 dedicated melt-blown lines (each 65mm screw diameter) le comas iomlan de 800 tonna/mìos (10,000 tonna / bliadhna)—enough to produce:

500 million civilian masks (20g/m² fabric) sa bhliadhna.
200 million medical surgical masks (30g/m² fabric) sa bhliadhna.
100 million N95 respirators (40g/m² fabric) sa bhliadhna.

This capacity ensures we can fulfill even the largest orders:

20ft soitheach (3 tonna): 7–10 days delivery (in stock for standard grades).
40ft soitheach (6 tonna): 10–15 days delivery.
Annual contracts (500+ tonna): Fixed monthly delivery schedules (m.e., 50 tonna/mìos) with price stability (12-month fixed pricing).

Aig an ìre as àirde iarrtas (m.e., galaran sgaoilte), is urrainn dhuinn comas a mheudachadh 20% (a' cur 2 more lines) to meet urgent client needs.

6.2 Smachd càileachd teann & Teisteanasan cruinne

Quality is non-negotiable for mask materials—WINIW implements a 3-layer quality control system:

Stuth Raw QC: 100% testing of PP resin (purrachd, MFI, taiseachd) and masterbatches (certification verification) before production.
QC ann an loidhne: Real-time monitoring of PFE, cuideam, and fiber diameter every 5 meatairean; automatic line adjustment for deviations.
QC deireannach: Each roll tested for PFE, BFE, neart tensile, agus permeability adhair; batch testing by SGS/Intertek (third-party) for certifications.

Our fabric holds global certifications critical for mask exports:

ISO 9001:2015 (siostam riaghlaidh càileachd).
CE (ANNS 14683 Type II/IIR) for EU medical masks.
FDA (21 CFR 820) for US medical masks.
GB 2626-2019 (China KN95) and GB/T 32610-2016 (civilian masks).
NIOSH (for US N95 respirators, via partner testing labs).

6.3 Prìs farpaiseach & Teirmean sùbailte

Mar neach-dèanamh dìreach (no daoine meadhanach), tha sinn a' tabhann factory-direct pricing that is 10–15% lower than trading companies. Key pricing advantages:

Lùghdachadh Tomhas: 5% off for orders ≥10 tons/month; 10% off for annual contracts ≥100 tons; 15% off for annual contracts ≥500 tons.
Cùmhnantan Fad-ùine: 12–24 month fixed pricing (protects clients from PP resin price fluctuations, which can rise 20–30% during supply shortages).
Òrduighean sampall: 1-ton sample orders available at a 5% àrd-ìre (bathair adhair) for clients to test before large-scale purchases.

Flexible payment terms:

Luchd-dèiligidh ùr: T/T (30% air adhart, 70% an aghaidh leth-bhreac B/L) no L/C aig an t-sealladh.
Luchd-dèiligidh stèidhichte (1+ bliadhna): Open account (net 30/60 làithean) or monthly statement billing.

6.4 Logistics cruinne & Lìbhrigeadh Luath

We partner with top logistics providers to ensure on-time delivery to 40+ dùthchannan:

Freiceadan mara: Maersk, COSCO, and Evergreen—20ft container (3 tonna) to EU/US: 25-35 làithean; to Southeast Asia: 7-15 làithean.
Bathar Adhair: DHL, FedEx—1-ton sample order to EU/US: 3-5 làithean (òrdughan èiginneach).
Fuadach Cusbainn: Bidh sinn ag ullachadh a h-uile sgrìobhainn às-mhalairt (fàirdeal malairteach, liosta pacaidh, teisteanas tùs, aithisgean teisteanais) gus dàil a sheachnadh. Airson teachdaichean an EU, we provide EORI and IOSS numbers for VAT compliance.
Stòras: 500-ton inventory of standard grades (20–30g/m², PFE ≥95%) in Xiamen port warehouse—enables 7-day delivery for urgent sea freight orders.

6.5 Taic Luchd-cleachdaidh sònraichte

An sgioba againn de 10+ English-speaking account managers provides end-to-end support for B2B clients:

Taic Teicnigeach: Free sample testing (PFE, BFE, permeability adhair) in our in-house lab; on-site technical visits (airson òrdughan ≥100 tonna / bliadhna) to optimize fabric integration into your mask machines.
Rianachd òrdugh: Online portal to track production progress, shipment status, and customs clearance.
Taic às deidh reic: 24/7 hotline (+0086-189-6568-7670) airson fuasgladh cheistean; replacement of defective rolls (air a dhearbhadh le deuchainn treas-phàrtaidh) a-staigh 7 làithean a fhuaireadh.
Taic Customization: R&D sgioba (5 innleadairean) to develop custom fabric specifications (m.e., unique width, functional treatments) in 10–15 days.

7. Sgeulachdan Soirbheachas Luchd-cleachdaidh: How WINIW’s Melt-blown Fabric Helped Mask Manufacturers Grow

Below are real-world examples of how our Melt-blown Nonwoven Fabric for Face Mask has solved client challenges and driven business growth.

Sgrùdadh Cùise 1: US Medical Supplier Passes NIOSH Certification & Wins Government Contract

Cliant: A US-based medical supply company specializing in PPE (annual revenue: $20m).
Dùbhlan: Needed N95-grade melt-blown fabric that could pass NIOSH certification (42 Pàirt CFR 84) to bid on a $10M federal contract for respirators. Previous supplier’s fabric failed NIOSH testing twice (PFE dropped to 92% during durability tests).
Fuasgladh: WINIW’s 40g/m² melt-blown fabric with electrostatic charging (PFE ≥99%, tensile strength ≥15 N/5cm). We provided pre-test samples (50kg) for NIOSH lab testing and adjusted the electrostatic charge level to ensure durability (PFE ≥95% after 100 caitheamh cearcallan).
Toraidhean:

The fabric passed NIOSH certification on the first attempt—enabling the client to win the $10M contract.
Produced 500,000 N95 respirators/month with 2% reject rates (vs. 15% with the previous fabric).
Expanded their product line to include EN 14683 Type IIR masks (using WINIW’s 30g/m² fabric), entering the EU market and increasing annual revenue by 50% ($10M → $15M).

Quote: “WINIW’s fabric was the difference between winning and losing the federal contract. Their technical team worked with us to tweak the electrostatic charge, and the pre-test samples saved us months of delays. We now use their fabric for all our high-performance masks.” – CEO, US Medical Supply Company

Sgrùdadh Cùise 2: Vietnamese Mask Factory Reduces Waste & Scales Production

Cliant: A Vietnamese mask factory producing 100,000 civilian masks/day (small-to-mid-sized, annual revenue: $3m).
Dùbhlan: Using low-quality recycled PP melt-blown fabric with high PFE variation (±7%) and low tensile strength. Reject rates were 12%, and the factory struggled to meet large orders (m.e., 1 million masks/week) due to frequent machine jams.
Fuasgladh: WINIW’s 20g/m² origin PP fabric (PFE ≥90%, tensile strength ≥12 N/5cm, width 170cm). We provided a 1-ton sample to test on their machine and trained their operators to adjust pleating speed for optimal fabric performance.
Toraidhean:

Reject rates dropped from 12% to 3%—saving 9,000 masks/day ($450/day) and reducing machine downtime by 75% (bho 2 uairean/latha gu 30 mionaidean/latha).
Scaled production to 250,000 masks/day (2.5x increase) and won a contract to supply 5 million masks/month to Vietnamese supermarkets.
Cost per mask decreased by 8% (mar thoradh air sgudal nas ìsle agus èifeachdas toraidh nas àirde), increasing profit margins from 15% gu 23%.

Quote: “WINIW’s fabric transformed our factory. We used to throw away 12,000 masks/day—now it’s just 3,000. The consistent quality let us run our machines faster, and we’re now one of the top civilian mask suppliers in Vietnam. We couldn’t have grown without them.” – Production Manager, Vietnamese Mask Factory

Sgrùdadh Cùise 3: European Eco-Brand Launches Sustainable Mask Line

Cliant: A European sustainable consumer goods brand (annual revenue: $15m) launching an “eco-mask” line.
Dùbhlan: Needed melt-blown fabric that was recyclable, low-carbon, and compliant with EU Ecolabel standards. Competitor fabrics were made from recycled PP (low quality) or non-recyclable materials (failed Ecolabel).
Fuasgladh: WINIW’s 25g/m² 100% origin PP fabric (ath-chuairteachadh, carbon footprint 1.8 kg CO₂/kg, ISO 14001-certified production). We provided environmental documentation (carbon footprint report, recycling guidelines) to support Ecolabel certification.
Toraidhean:

The mask line earned EU Ecolabel certification—becoming one of the first eco-friendly masks sold in major EU retailers (IKEA, Tha H&m, Decathlon).
Sold 2 million masks in the first 6 mìosan (exceeding the client’s target of 1.2 millean).
Consumer surveys rated the mask “very sustainable” (90% of respondents) and “comfortable” (85%), driving repeat purchases and brand loyalty.

Quote: “WINIW’s fabric was the only one that met our sustainability goals without compromising quality. Their carbon footprint report and ISO 14001 certification made Ecolabel approval easy. The eco-mask line is now our fastest-growing product—thank you, WINIW!” – Product Director, European Eco-Brand

8. Ceistean Cumanta (Ceistean Cumanta) About WINIW’s Melt-blown Fabric for Face Masks

Below are answers to the most common questions from B2B clients considering our Melt-blown Nonwoven Fabric for Face Mask.

Q1: What is the difference between your melt-blown fabric and low-quality alternatives?

A1: The key differences are raw material, filtration consistency, agus comas-làimhseachaidh:

Stuth amh: Bidh sinn a 'cleachdadh 100% origin PP (MFI 1500) vs. recycled PP (impurities cause fiber breakage).
Criathradh: Our PFE variation is ≤±2% vs. ±5–8% for low-quality fabric (ensures your masks meet regulatory standards).
Pròiseasachd: Our tensile strength (≥12 N/5cm) reduces production waste to ≤3% vs. 10–15% with alternatives.
Teisteanasan: Our fabric holds CE/FDA/GB certifications vs. uncertified low-quality fabric (avoids customs delays and recalls).

Q2: Can you customize the fabric’s width and grammage for my mask machine?

A2: Tha. We offer custom widths (100cm–220cm) and grammages (15g/m²–50g/m²) to match your mask machine’s specifications. Mar eisimpleir:

Small civilian mask machines (output 50–80 masks/minute): 120leud cm, 15–20g/m².
High-speed medical mask machines (output 100–150 masks/minute): 180leud cm, 25–30g/m².
N95 cup-shaped machines: 170leud cm, 35–40g/m².

Customization takes 10–15 days (vs. 7 days for standard specs) and requires a minimum order of 5 tonna.

Q3: How do I know the fabric’s PFE is accurate? Do you provide test reports?

A3: We provide three levels of testing documentation:

In-House Test Report: Each roll includes a certificate with PFE, BFE, and grammage results (tested on our TSI 8130 machine).
Batch Third-Party Report: Every 50 tonna, we send fabric samples to SGS/Intertek for independent testing—you receive a copy of the report.
Custom Test Reports: For a fee, we can arrange testing at your preferred lab (m.e., NIOSH for US N95 masks, BSI for EU EN 14683).

You are also welcome to visit our factory to witness testing or send your own inspector.

Q4: What is the shelf life of your melt-blown fabric, agus ciamar a bu chòir a stòradh?

A4: Tha beatha sgeilp 12 mìosan when stored properly:

Teòthachd: 15-30 ° C (seachain teas mòr >40°C, which softens PP; no fuar <0°C, which makes the fabric brittle).
Taiseachd: 40–60% (PP absorbs ≤0.03% moisture, but high humidity can cause mold on packaging).
Pacadh: Keep the original PE film and woven bag sealed until use; once opened, use the roll within 1 mìos (to prevent dust contamination).
Stòradh: Stack rolls no more than 5 high to prevent crushing; store away from direct sunlight (UV degrades PP over time).

Q5: Do you offer technical support for integrating the fabric into my mask production line?

A5: Tha. Bidh an sgioba teignigeach againn a’ toirt seachad:

Pre-Order Support: Share your machine’s specifications (brand, model, output) — we recommend the optimal fabric grammage, leud, and tension settings.
Taic air-làraich: For orders ≥100 tons/year, our engineers visit your factory to adjust machine settings (pleating speed, welding temperature) for minimal waste.
Online Support: 24/7 video calls to troubleshoot issues (m.e., fabric tearing, uneven filtration) and provide solutions.

We also provide a “Melt-blown Fabric Processing Guide” with recommended settings for popular mask machines (m.e., Jinjiang Jiateng, Shanghai Puyi).

C6: What is the MOQ, and can I order a sample first?

A6: The standard MOQ is 3 tonna (20ft soitheach) airson bathar mara. For clients who want to test the fabric first:

Sample Order: 1-ton sample available via air freight (3–5 days delivery to most countries) at a 5% àrd-ìre.
Sample Content: The 1-ton sample includes 3 small rolls (each 300–400 meters) of different grammages (m.e., 20g, 25g, 30g) so you can test which works best for your masks.
Sample Discount: If you place a full 20ft container order within 3 months of the sample, we refund the 5% àrd-ìre.

9. Cuir fios gu WINIW: Your Trusted Melt-blown Fabric Supplier & Dèanadair

Whether you’re a small mask factory looking to start production or a large PPE company needing high-volume, certified fabric, WINIW has the Melt-blown Nonwoven Fabric for Face Mask you need. Contact us today to request a quote, sampall, no co-chomhairle theicnigeach.

Fiosrachadh conaltraidh

Companaidh: WINIW Nonwoven Stuthan Co.Ltd.
Post-d: [email protected]
Fòn: 0086-189-6568-7670
Làrach-lìn: www.panonwoven.com
Seòladh: 1-1-417 Xinjinghuating Luocheng Town Huian County Quanzhou City City Fujian Province China

Mar a thòisicheas tu

Cuir a-steach Rannsachadh: Inns dhuinn na feumalachdan agad (mask type: civilian/medical/N95; meud; mhargaidh targaid; machine specifications) tro fòn, post-d, no am foirm làrach-lìn againn.
Faigh Custom Quote: Bidh an sgioba againn a’ toirt seachad cuòt mionaideach (prìs, lasachaidhean, Àm stiùiridh, teisteanasan) a-staigh 24 uairean.
Iarr eisimpleirean: Order a 1-ton sample (bathair adhair) gus deuchainn a dhèanamh air an aodach anns an loidhne riochdachaidh agad. We ship samples within 3 làithean.
Cuir an òrdugh agad: Confirm the order, ainm a chur ri cùmhnant (includes quality guarantees and delivery terms), agus pàigh ro-làimh (ma tha sin iomchaidh).
Riochdachadh & Sgrùdadh Càileachd: We produce your fabric, giùlan deuchainn batch, and send you the test report for approval.
Luingearachd & Às dèidh-reic: We ship the order via your preferred logistics and provide tracking information. Our team follows up 2 weeks later to ensure satisfaction and offer technical support.

WINIW Nonwoven Materials Co., Earr. – China’s Leading Supplier & Manufacturer of Melt-blown Nonwoven Fabric for Face Mask. Càileachd, Comas, Service – Your Partner for PPE Success.