Bayani
Black Stitch Bonded Cable Wrap Non Woven Fabric Material Material Suppliers and Manofacturer a China!
1. Bayanin Samfura: Zaɓin Musamman na Kebul Insulation & Rufewa
A matsayin babban mai samar da kayayyaki da masana'anta na yadudduka maras saka a China, WINIW yana alfahari da gabatar da mu Baƙin Stitch ɗin da aka haɗa Cable Wrap Non Woven Fabric Material- samfur na musamman wanda aka ƙera shi na musamman don buƙatun buƙatun na USB, nade na USB, da aikace-aikacen taping. A cikin masana'antun lantarki da na sadarwa, Kariyar kebul ba ta yin sulhu ba: igiyoyi dole ne su tsayayya da damuwa na inji, abubuwan muhalli (danshi, canjin yanayin zafi), da kuma tsangwama na lantarki don tabbatar da lafiya, abin dogara aiki. An ƙera masana'anta maras sakan ɗinmu don fuskantar waɗannan ƙalubalen gabaɗaya, hada da kwanciyar hankali na tsarin fasahar haɗin gwiwa tare da sinadarai da juriyar jiki na 100% polyester (PET/PES) don ƙirƙirar wani abu wanda ya yi fice a matsayin kundi na USB da rufin rufi.
Sabanin yadudduka marasa saƙa na gama gari waɗanda ba su da daidaito don takamaiman amfani da kebul, samfurin mu an keɓance shi da buƙatun kebul na kera: kauri na 0.35mm yana ba da mafi kyawun rufi ba tare da ƙara yawan da ba dole ba, 90gsm nauyi yana tabbatar da dorewa yayin da yake riƙe da sassauci don sauƙi na nannade, kuma launin baƙar fata yana ba da juriya na UV da kaddarorin toshe haske (m ga waje ko fallasa na USB shigarwa). Tare da daidaitattun faɗin 115cm (da zaɓuɓɓukan da za a iya daidaita su) da damar samar da mako-mako na 300,000 mita, muna samar da abin dogara, samar da sikeli ga masana'antun kebul a duk duniya - daga ƙananan masana'antun kebul na musamman zuwa manyan kamfanoni na duniya.
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material yayi fice don daidaito da aikin sa.: kowane nadi yana fuskantar gwaji mai tsauri don tabbatar da kauri iri ɗaya, karfin jurewa, da kuma juriya na rufi, saduwa da ka'idodin duniya na kayan lantarki. Ko ana amfani da shi azaman babban rufin rufi na farko don ƙananan igiyoyi masu ƙarfi, kunsa mai kariya don igiyoyin watsa bayanai, ko kayan buɗaɗɗen na USB, masana'anta namu yana ba da amincin abin da masana'antun kebul ke buƙata. A matsayin masu samar da kayayyaki na kasar Sin tare da gogewar shekaru da yawa a aikin injiniyan da ba a saka ba, mun fahimci mahimmancin rawar kayan naɗen kebul a cikin amincin samfuran ƙarshen-kuma mun ƙirƙira masana'anta don wuce waɗannan tsammanin..
2. Ƙayyadaddun kayan aiki: Injiniya don Kebul Insulation & Rufewa
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material an ayyana shi daidai., ƙayyadaddun ƙayyadaddun kebul-kowane siga an inganta shi don tabbatar da dacewa tare da hanyoyin kera na USB da buƙatun aiki.. A ƙasa akwai cikakkun bayanai na ainihin ƙayyadaddun kayan, an tabbatar da su ta dakin gwaje-gwaje na cikin gida da cibiyoyin gwaji na ɓangare na uku (Farashin SGS, Intanet):
- Sunan Abu: 0.35mm Stitch wanda aka ɗaure da Fabric mara saƙa don Insulation na USB
Sunan kai tsaye yana nuna mahimman halayen samfurin:
– 0.35mm Kauri: Yana nuna madaidaicin kauri, m ga na USB rufi (siriri sosai = rashin isasshen kariya; yayi kauri = al'amurra masu girma yayin shigarwa).
– Stitch Bonded Nonwoven: Gano fasahar kere kere, wanda ke ba da daidaiton tsarin da ake buƙata don naɗa na USB.
– don Cable Insulation: A bayyane yake bayyana aikace-aikacen da aka yi niyya, tabbatar da abokan ciniki sun fahimci yanayin amfani na musamman.
Wannan al'adar suna ya dace da matsayin masana'antu, sauƙaƙe sayayya ga masana'antun kebul na neman kayan gini. - Abun ciki: 100% Polyester (PET, PES)
100% polyester shine mafi kyawun zaɓi don kayan naɗe na USB saboda haɗin keɓaɓɓen kayan haɗin da aka keɓance da buƙatun lantarki da muhalli:
– Kayan Wutar Lantarki: PET yana da babban ƙarfin dielectric (15kV/mm) da kuma juriya resistivity (≥10¹⁴ Ω·cm), hana zubar da wutar lantarki da kuma tabbatar da amintaccen aikin kebul-mahimmanci don aikace-aikacen rufewa.
– Ƙarfin Injini: Filayen polyester suna tsayayya da tsagewa da abrasion, jure wa tashin hankali na USB wrapping tafiyar matakai da inji danniya na shigarwa (misali, jan igiyoyi ta hanyar magudanar ruwa).
– Juriya na Chemical: Mai jure wa mai, man shafawa, da mafi yawan kaushi na masana'antu-masu gurɓataccen abu a cikin yanayin shigarwa na USB (misali, construction sites, wuraren masana'antu).
– Zaman Lafiya: Yana kiyaye kaddarorin a cikin kewayon zafin jiki mai faɗi (-40°C zuwa 120 ° C), dace da duka na ciki da kuma waje aikace-aikace na USB (misali, igiyoyin karkashin kasa, layukan wuta na sama).
– Juriya da Danshi: Low sha ruwa (<0.4% at 23°C/50% RH) prevents moisture-induced degradation, extending cable lifespan in humid environments.
Sabanin masana'anta da aka haɗa (misali, PET/PP), 100% polyester yana tabbatar da daidaiton aiki ba tare da rabuwar fiber ko bambancin kadarori ba-mahimmanci don ingantaccen rufin kebul. - Kauri: 0.35mm (± 0.02mm Haƙuri)
Kauri shine mahimmin ma'auni don kayan naɗin kebul, kuma an inganta ƙayyadaddun mu na 0.35mm don:
– Insulation Insulation: Yana ba da isassun shingen dielectric don biyan buƙatun na USB mai ƙarancin-zuwa matsakaici (har zuwa 10kV), ba tare da kauri da yawa wanda zai ƙara diamita na USB da farashin shigarwa.
– sassauci: Bakin ciki ya isa ya dace da curvature na igiyoyi (har ma da ƙananan igiyoyin bayanan diamita, ≥2mm), tabbatar da m, nadi uniform ba tare da creasing ko gibba.
– Daidaituwar Tsari: Mai jituwa tare da injunan naɗa na USB mai sarrafa kansa, wanda ke buƙatar daidaiton kauri don kiyaye tashin hankali da sauri. The m haƙuri (± 0.02mm) yana kawar da matsi ko nannade da bai dace ba saboda bambancin kauri.
Zaɓuɓɓukan kauri na al'ada (0.25mm - 0.5 mm) suna samuwa don nau'ikan kebul na musamman (misali, 0.25mm don ƙananan igiyoyi, 0.5mm don babban ƙarfin lantarki), tare da mafi ƙarancin oda adadin 50,000 mita. - Launi: Baki (Daidaitawa), Fari (Na zaɓi)
Launi ba kawai kayan ado ba - yana aiki da dalilai na aiki don aikace-aikacen kebul:
– Baki: Daidaitaccen launi, tsara tare da carbon black additives cewa samar:
– Resistance UV: Yana toshe ultraviolet radiation, hana lalata masana'anta da rushewar rufin kebul a aikace-aikacen waje (misali, igiyoyin sadarwa na sama, hasken rana panel wiring).
– Sarrafa Zafi: Yayin da baƙar fata ke ɗaukar zafi, An inganta tsarin mu na baƙar fata na carbon don iyakance yawan dumama, kiyaye yanayin zafi a cikin kewayon -40 ° C zuwa 120 ° C.
– Toshe Haske: Yana hana lalata kayan kebul da ke haifar da haske (misali, roba ko roba sheaths) a fallasa shigarwa.
– Fari: Na zaɓi don aikace-aikacen cikin gida (misali, igiyoyin cibiyar bayanai, ginin wayoyi) inda UV juriya bai zama dole ba, kuma an fi son hasken haske don rage yawan zafi a cikin wuraren da aka rufe.
Dukansu launuka suna amfani da marasa guba, pigments marasa gubar da suka dace da RoHS (Ƙuntata Abubuwa masu haɗari) ma'auni, tabbatar da aminci a wurare masu mahimmanci (misali, asibitoci, gine-ginen zama). - Nauyi: 90gsm (± 5gsm Hakuri)
Grammage (nauyi a kowace murabba'in mita) yana da alaƙa da alaƙa da ƙarfi da ƙarfin masana'anta:
– Ma'aunin Ƙarfi: 90gsm yana ba da isasshen ƙarfin juzu'i (≥25N/5cm a cikin shugabanci na inji, ≥15N/5cm a kan giciye shugabanci) don jure wa tashin hankali na nadi na USB, yayin da ya rage nauyi isa don guje wa ƙara nauyi mai yawa zuwa daurin kebul.
– Daidaituwa: Haƙurin ± 5gsm yana tabbatar da daidaitaccen yawan fiber a cikin masana'anta, hana raunin raunin da zai iya tsage yayin shigarwa ko amfani.
– Insulation Consistency: Nauyin Uniform yana fassara zuwa kaddarorin dielectric iri ɗaya, kawar da rufin "guraren zafi" wanda zai iya haifar da gazawar lantarki.
Ma'aunin nauyi na al'ada (70gsm-120) suna samuwa don takamaiman buƙatu: 70gsm don ƙananan igiyoyi masu nauyi, 120gsm don igiyoyin masana'antu masu nauyi masu nauyi suna buƙatar haɓaka juriyar abrasion. - Nisa: 115cm (Daidaitawa), Mai iya daidaitawa (50cm - 200 cm)
An tsara daidaitattun faɗin 115cm don dacewa a masana'antar kebul:
– Batch Processing: Faɗin isa don kunsa igiyoyi da yawa a lokaci guda (misali, daure na USB don cibiyoyin bayanai) ko kuma a raba shi cikin kunkuntar nisa (misali, 5cm tube don kebul na kowane ɗayansu), rage sharar kayan abu.
– Daidaituwar Injiniya: Yayi daidai da faɗin mafi yawan injunan naɗe na USB masu sarrafa kansa, rage girman buƙatar gyare-gyaren nisa da inganta saurin samarwa.
– Haɓaka kayan ƙira: Faɗin ma'auni guda ɗaya yana rage rikitacciyar ƙira ga masana'antun waɗanda ke samar da nau'ikan kebul da yawa.
Akwai nisa na al'ada don dacewa da ƙayyadaddun buƙatun inji ko girman dam ɗin kebul—misali, 50cm don ƙananan injunan naɗa, 200cm ga manyan masana'antu na USB reels. Mafi ƙarancin tsari don faɗin al'ada shine 30,000 mita. - Fasahar Fasaha: Stitch Bonded Nonwoven
Stitch bonding shine fasaha mai mahimmancin masana'anta wanda ya keɓance wannan masana'anta ban da sauran waɗanda ba safai (misali, spunbond, naushi allura) don aikace-aikacen kebul:
– Kwanciyar Tsarin Tsarin: Yana amfani da injin dinki (maimakon haɗakar sinadarai ko haɗin thermal) don tabbatar da fibers, ƙirƙirar masana'anta tsayayye mai tsayi wanda ke ƙin mikewa ko raguwa yayin nannadewa da amfani-mahimmanci don kiyaye kauri mai daidaituwa..
– Sarrafa Porosity: Yana samar da masana'anta mai ƙarancin porosity (karfin iska ≤10 l/m²/s) wanda ke toshe kura, danshi, da gurɓatattun abubuwa daga isar da saman kebul, yayin da barin ƙarancin iska don hana haɓakar zafi.
– Edge Mutunci: Gefuna da aka dinka suna tsayayya da ɓacin rai, koda lokacin da aka tsage shi cikin kunkuntar tsiri - kawar da zubar da fiber wanda zai iya lalata haɗin kebul ko haifar da gajeren wando na lantarki..
– sassauci: Yana kiyaye sassauci ko da a ƙananan yanayin zafi (-40°C), tabbatar da masana'anta za a iya nannade su a kusa da igiyoyi a cikin yanayin sanyi ba tare da tsagewa ba.
Wannan fasaha ta fi ƙarfin haɗin gwiwa (wanda zai iya haifar da raguwa) ko haɗin gwiwar kimiyya (wanda zai iya fitar da abubuwan da ke lalata kayan kebul) don aikace-aikacen kunsa na USB. - Shiryawa: 1000 Mita kowane Roll (Daidaitawa), Mai iya daidaitawa
An tsara marufi don kariya, ingancin ajiya, da kuma dacewa tare da hanyoyin samar da kebul:
– Roll Construction: An raunata masana'anta akan kwali mai diamita 3" ko 6". (sake yin amfani da su) tare da santsi na waje don hana lalacewar masana'anta yayin kwancewa. Kowane juyi yana da diamita na ~ 30cm (domin 1000 mita), inganta sararin ajiya.
– Rufe Kariya: Kowane juyi yana nannade cikin fim ɗin polyethylene (sake yin amfani da su) don kare kariya daga danshi, kura, da kuma gurɓatawa a lokacin sufuri da ajiya-mahimmanci don kiyaye kaddarorin wutar lantarki.
– Lakabi: Kowane nadi yana da alamar samfuri (kauri, nauyi, fadi, tsayi, lambar tsari, kwanan watan samarwa, ranar karewa) da umarnin kulawa (misali, “Ajiye cikin sanyi, busasshen wuri”) don ganowa da sarrafa kaya.
Zaɓuɓɓukan tattara kaya na al'ada sun haɗa da:
– Ƙananan nadi (500 mita) don ƙananan masana'antun da ke da iyakacin sararin ajiya.
– Motoci mara nauyi don tsarin ciyarwa mai sarrafa kansa wanda ke buƙatar ci gaba da samar da masana'anta.
Shirya na al'ada yana buƙatar mafi ƙarancin oda 100,000 mita. - Ƙarfin samarwa: 300,000 Mita a kowane mako
Babban ƙarfin samar da mu yana tabbatar da cewa za mu iya biyan bukatun masana'antun kebul na kowane nau'i:
– Samar da Babban Sikeli: 300,000 mita/mako yayi daidai da 12 mitoci miliyan/shekara-isawa don wadata har ma da manyan masana'antun kebul na duniya (misali, masu kera igiyoyin wutar lantarki don ayyukan more rayuwa).
– ShortLokacin Jagoranci: Daidaitaccen umarni (≤100,000 mita) jirgi a cikin kwanaki 5-7; manyan umarni (≥200,000 mita) jirgi a cikin kwanaki 10-12.
– Matsakaicin Bukatar Koli: Za mu iya ƙara iya aiki zuwa 400,000 mita/mako don buƙatun yanayi ko tushen aiki (misali, pre-hunturu na USB shigarwa ayyukan), tabbatar da babu jinkirin samarwa ga abokan cinikinmu.
Ana tallafawa wannan ƙarfin 3 sadaukar dinki bonding samar Lines a cikin kasar Sin factory, kowane aiki 24/7 tare da tsarin sarrafa inganci mai sarrafa kansa don kiyaye daidaito.
3. Fasahar Fasaha: Stitch Bonding don Ayyukan Cable-Grade
Tsarin haɗin kai shine ƙashin bayan aikinmu na Black Stitch Bonded Cable Wrap Nonwoven Fabric Material's yi.. Ba kamar sauran hanyoyin masana'anta marasa saƙa ba, stitch bonding yana haifar da masana'anta tare da kwanciyar hankali na tsari, gefen mutunci, da kaddarorin rufewa da ake buƙata don aikace-aikacen kebul. A ƙasa akwai cikakkun bayanai game da tsarin haɗin kai kamar yadda aka aiwatar a masana'antar mu ta WINIW, tare da yadda kowane mataki ke ba da gudummawa ga ƙayyadaddun aikin kebul na masana'anta:
3.1 Mataki 1: Shiri na Fiber & Samar da Yanar Gizo
Tsarin yana farawa tare da zaɓi da shirye-shiryen 100% polyester staple fibers (1.5- 3.0 mai hanawa, 38- 51mm tsawon)- wanda aka zaɓa don ƙarfin su da abubuwan rufewa. Zaɓuɓɓuka suna jurewa:
– Budewa & Haɗawa: Ana buɗe zaɓuɓɓuka don ware ƙuƙuka kuma a haɗa su daidai don tabbatar da daidaitattun kaddarorin a cikin masana'anta. Wannan matakin yana da mahimmanci don guje wa rufewa "maganin zafi" wanda ya haifar da bambancin maida hankali na fiber.
– Yin kati: Na'ura mai yin kati tana tsefe zarurukan zuwa bakin ciki, gidan yanar gizo na uniform tare da daidaitawar fiber layi daya. Don masana'anta na USB, muna amfani da giciye-lapping (kwanciya yadudduka yanar gizo a kusurwoyi 90°) don ƙirƙirar ƙarfin isotropic-tabbatar da masana'anta na tsayayya da tsagewa a cikin na'ura da ketare kwatance (m don nannade tashin hankali).
– Kwanciyar Yanar Gizo: An ɗora gidan yanar gizon da aka haɗe a kan bel mai ɗaukar nauyi tare da kauri mai sarrafawa (don cimma burin 0.35mm kauri na ƙarshe) da nauyi (90gsm). Na'urar firikwensin Laser na sa ido akan yawan yanar gizo don kiyaye daidaito, tare da gyare-gyaren da aka yi a ainihin lokacin.
3.2 Mataki 2: Ƙirar Ƙarfafawa (Mahimmin Tsari)
Ana ciyar da gidan yanar gizon kakin a cikin injin ɗaurin ɗamara, inda dinki na inji ke amintar da zaruruwa zuwa masana'anta mai haɗin gwiwa. Wannan matakin shine abin da ya bambanta samfuran mu don aikace-aikacen kebul:
– Zaɓin Tsarin ɗinki: Muna amfani da a kulle-kulle tsari (maimakon sarkar dinki) don matsakaicin kwanciyar hankali na tsari. Lockstitch yana haifar da rufaffiyar madauki wanda ke hana buɗewa idan masana'anta ta yanke ko huda-mahimmanci don naɗin kebul wanda za'a iya tsaga shi cikin kunkuntar tsiri..
– Dinka mai yawa: Muna amfani da nau'in dinki na 8-10 stitches da cm, ingantacce don daidaitawa:
– Ƙarfi: Isasshen dinki don riƙe zaruruwa a wuri yayin naɗa tashin hankali.
– sassauci: Ba mai yawa ba don iyakance ikon masana'anta don dacewa da curvature na USB.
– Zaɓin Zaren: Zaren dinki shine 100% polyester (20/2 ƙidaya), daidaita filayen gidan yanar gizo don tabbatar da daidaituwar sinadarai da thermal—hana raguwar bambanci ko lalacewa..
– Kula da tashin hankali: Tsarukan tashin hankali na atomatik suna kula da daidaitaccen matsi, guje wa sako-sako da dinki (wanda ke rage ƙarfi) ko dunƙulen dinki (wanda ke haifar da tsattsauran tabo waɗanda ke fashe yayin nannade).
3.3 Mataki 3: Kalanda (Kauri & Inganta Lafiya)
Bayan stitch bonding, masana'anta suna jurewa calending don tace kauri da kaddarorin saman-mahimmanci don rufin kebul da nannadewa.:
– Tsarin Kalanda: Yarinyar ta ratsa ta cikin rollers masu zafi biyu (120-140°C) tare da sarrafawa matsa lamba (5- 10 MPa). Wannan yana damfara masana'anta zuwa kauri na 0.35mm da aka yi niyya kuma yana haifar da santsi.
– Kula da kauri: Rollers daidai-ƙasa ne don tabbatar da matsa lamba iri ɗaya a fadin masana'anta, rike da ± 0.02mm kauri haƙuri da ake bukata domin m rufi.
– Smoothness na saman: Kalanda yana rage rashin ƙarfi (Ra ≤2μm), hana abrasion na USB sheaths a lokacin nannade da shigarwa-mahimmanci ga m igiyoyi (misali, fiber optic igiyoyi tare da bakin ciki yadudduka na waje).
Wannan matakin kuma yana haɓaka juriyar damshin masana'anta ta hanyar matsa zaruruwan saman, rage porosity ba tare da lalata numfashi ba.
3.4 Mataki 4: Rini (Launi Baƙar fata tare da Kariyar UV)
Don masana'anta baki, wani tsari na rini na musamman yana tabbatar da saurin launi da juriya na UV:
– Kamfanin Carbon Black Incorporation: Maimakon rini saman, muna amfani da rini narke-ƙara carbon black masterbatch zuwa polyester fibers yayin samarwa. Wannan yana tabbatarwa:
– Launi na Uniform: Launi yana ratsa dukkan zaren, ba kawai saman ba, hana dushewa ko rashin daidaituwar launi bayan dogon amfani.
– Resistance UV: Carbon baki barbashi toshe 99% daga UV radiation, kare duka masana'anta da kebul na asali daga lalatawar UV.
– Gyaran Rini: Tushen yana jurewa yanayin zafi (180-200 ° C) don kulle a cikin launi, tabbatar da ƙin jini ko faɗuwa lokacin da aka fallasa shi ga danshi, mai, ko tsaftacewa jamiái-na kowa a cikin na USB shigarwa muhallin.
Farar masana'anta ta tsallake wannan matakin, amfani da budurwoyi polyester zaruruwa ba tare da Additives don kula da high haske reflectivity.
3.5 Mataki 5: Tsagewa & Mirgina zuwa Ƙayyadaddun bayanai
An tsaga masana'anta na ƙarshe zuwa faɗin da ake so (misali 115cm ko al'ada) kuma birgima don marufi:
– Daidaitaccen Tsagewa: Injin sliting masu sarrafa kwamfuta sun yanke masana'anta tare da juriya na ± 1mm, tabbatar da tsabta, gefuna masu juriya-mahimmanci ga kunkuntar tsiri da aka yi amfani da su a cikin naɗin kebul ɗaya ɗaya.
– Mirgine Winding: An raunata masana'anta a kan murhu a wani tashin hankali mai sarrafawa (5-10 N) don hana mikewa ko creasing, wanda zai iya canza kauri da insulation Properties. Ana auna kowane nadi daidai don tabbatarwa 1000 mita (± 5 mita) kowane mizanin yi.
– Duban inganci: A lokacin mirgina, kyamarori masu sarrafa kansu suna bincika masana'anta don lahani (misali, ramuka, m spots, rashin bin ka'ida), tare da ɓangarori masu lahani da aka yiwa alama kuma an cire su kafin marufi na ƙarshe.
4. Maɓallin Ayyukan Ayyuka: Me yasa Yake da kyau don Aikace-aikacen Cable
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material yana ba da haɗe-haɗe na musamman na kaddarorin da ke magance takamaiman ƙalubalen rufin kebul., nannade, da kariya. Ana inganta waɗannan kaddarorin ta hanyar gwaji mai tsauri, tabbatar da masana'anta ya cika ko ya wuce ka'idodin masana'antu don kayan kebul:
4.1 Ayyukan Insulation na Lantarki
Rufin lantarki shine aikin farko na masana'anta a aikace-aikacen kebul, kuma kayanmu sun yi fice a wannan yanki mai mahimmanci:
– Ƙarfin Dielectric: 15kV/mm (an gwada ta IEC 60243), ma'ana yana iya jure manyan filayen lantarki ba tare da lalacewa ba - wanda ya dace da ƙananan igiyoyi masu ƙarfin lantarki zuwa matsakaici (har zuwa 10kV). Don kwatanta, daidaitaccen rufin takarda da aka yi amfani da shi a wasu igiyoyi yawanci yana da ƙarfin dielectric na 10-12kV/mm.
– Juyin Juriya: ≥10¹⁴ Ω·cm (an gwada ta IEC 60093) a 23°C/50% RH—tabbatar da ɗigon wutar lantarki kaɗan, wanda zai iya haifar da asarar makamashi ko haɗarin aminci.
– Resistivity na Surface: ≥10¹³ Ω (an gwada ta IEC 60093)-juriya saman tafiyar da wutar lantarki, har ma a cikin mahalli mai danshi (≤90% RH).
– Resistance Bibiya: ≥ 600V (an gwada ta IEC 60112)- tsayayya da samuwar hanyoyin gudanarwa (bin diddigin) lalacewa ta hanyar danshi, kura, ko gurbacewa, wanda zai iya haifar da gazawar insulation a cikin igiyoyi na waje.
Waɗannan kaddarorin suna sa masana'anta su dace don amfani azaman babban abin rufe fuska na farko a cikin igiyoyi masu sarrafawa, igiyoyin bayanai, da ƙananan igiyoyin wutar lantarki, da kuma na biyu rufi kunsa a matsakaici-voltage aikace-aikace.
4.2 Ƙarfin Injini & Dorewa
Abubuwan kunsa na USB dole ne su yi tsayayya da matsanancin damuwa na inji yayin masana'anta, shigarwa, da kuma rayuwar sabis. Tushen mu yana bayarwa:
– Ƙarfin Ƙarfin Ƙarfi: ≥25N/5cm (hanyar injin), ≥15N/5cm (ƙetare hanya) (gwada ta ISO 13934-1)- tsayayya da tashin hankali na injunan naɗa mai sarrafa kansa da ƙarfin ja yayin shigar da kebul.
– Tsawaitawa a Break: 20-30% (hanyar injin), 30-40% (ƙetare hanya)- samar da isasshen sassauci don nannade igiyoyi ba tare da tsagewa ba, ko da lokacin da aka shimfiɗa a lokacin shigarwa.
– Resistance Hawaye: ≥10N (hanyar injin), ≥8N (ƙetare hanya) (gwada ta ISO 13937-2)- jure huda ko tsinke daga abubuwa masu kaifi (misali, kayan aiki, duwatsu) a lokacin shigarwa.
– Resistance abrasion: ≥500 hawan keke (gwada ta ISO 12947-2) kafin lalacewa na gani-jure lalacewa daga gogayya lokacin da aka ja igiyoyi ta hanyar rafi ko haɗa su tare.
Wadannan kaddarorin suna tabbatar da cewa masana'anta ta kasance cikakke a duk tsawon rayuwar kebul, daga masana'anta zuwa ƙarshen sabis.
4.3 Juriya na Muhalli
igiyoyi suna aiki a wurare daban-daban, daga ginshiƙan ƙasa mai ɗanɗano har zuwa saman rufin da ya fallasa rana, kuma kayan kunsa dole ne su yi tsayayya da waɗannan yanayi:
– Zaman Lafiya: Yana kiyaye kaddarorin a cikin kewayon zafin jiki mai faɗi:
– Sauƙaƙan ƙarancin zafin jiki: Babu fashewa ko ƙwanƙwasa a -40 ° C (an gwada ta IEC 60811-404), dace da yanayin sanyi.
– Juriya mai girma: Yana riƙe ≥80% na ƙarfin ƙarfi bayan 1000 zafin jiki na 120 ° C (an gwada ta IEC 60811-407), dace da yanayin zafi mai zafi (misali, kusa da injunan masana'antu).
– Juriya da Danshi: Ruwan sha ≤0.4% (24 zafin jiki na 23 ° C) (gwada ta ISO 62), hana kumburi ko lalacewa a cikin mahalli mai danshi (misali, igiyoyin karkashin kasa, aikace-aikace na ruwa).
– Resistance UV: Yana riƙe ≥80% na ƙarfin ƙarfi bayan 1000 sa'o'i na bayyanar UV (gwada ta ISO 4892-2), tabbatar da igiyoyi na waje (misali, layukan wuta na sama, wutar lantarki mai amfani da hasken rana) ci gaba da kiyayewa.
– Juriya na Chemical: Mai tsayayya ga:
– Ma'adinai mai da mai (na kowa a cikin saitunan masana'antu).
– Tsarma acid da alkalis (samu a cikin ƙasa ko magudanar ruwa na masana'antu).
– Chlorinated kaushi (amfani da kebul tsaftacewa).
Wannan juriya na sinadari yana hana lalata masana'anta wanda zai iya fallasa igiyoyi zuwa gurɓataccen abu.
4.4 Daidaita Tsari tare da Kebul Kebul
Bayan aiki a ƙarshen amfani, masana'anta dole ne su haɗa kai tsaye tare da hanyoyin samar da kebul:
– Daidaita Injin nannade: Madaidaicin kauri da tashin hankali suna ba da damar ciyar da abinci mai santsi cikin injunan murɗawa ta atomatik, ba tare da cunkoso ba ko nanne mara daidaituwa - rage yawan lokacin samarwa.
– Daidaituwar mannewa: Dace da na kowa na USB adhesives (misali, zafi-narke, acrylic) ana amfani da shi don tabbatar da kunsa, tabbatar da haɗin gwiwa mai ƙarfi ba tare da lalata masana'anta ba.
– Ayyukan Tsagewa: Tsaftace, gefuna masu juriya lokacin da aka tsage su cikin kunkuntar tsiri (≥5mm nisa), kawar da zubar da fiber wanda zai iya cutar da haɗin kebul.
– Bugawa: Yana karɓar tawada don yin alama (misali, nau'in kebul, ƙimar ƙarfin lantarki) ba tare da jini ba, goyon bayan buƙatun gano kebul.
Waɗannan kaddarorin suna rage farashin masana'anta ta hanyar rage sharar gida, downtime, da kuma sake yin aiki - yin masana'anta mu zama zaɓi mai tsada don masu kera kebul.
5. Aikace-aikace: Inda Black Stitch Bonded Cable Wrap Fabric Excels
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material an ƙera shi don takamaiman aikace-aikacen kebul, inda ta musamman hade da rufi, ƙarfi, kuma juriya na muhalli yana ba da fa'idodi na gaske. A ƙasa akwai shari'o'in amfani na farko:
5.1 Ƙananan-zuwa-Matsakaici Wutar Wutar Lantarki
Wutar lantarki da ke rarraba wutar lantarki a cikin mazauni, kasuwanci, da saitunan masana'antu (har zuwa 10kV) na buƙatar abin dogara mai rufi don hana zubar da wutar lantarki da gajerun kewayawa. Ana amfani da masana'anta azaman:
– Insulation Core: An nade a kusa da ɗaiɗaikun conductors don raba su, hana zub da jini na yanzu tsakanin maɗaura.
– Jaket Underlayer: Ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙuƙwalwar ƙuƙwalwa da jaket na waje, hana kayan jaket (misali, PVC, PE) daga ɗorawa ga masu gudanarwa da kuma haifar da lalacewa a lokacin shigarwa.
Babban ƙarfinsa na dielectric da kwanciyar hankali na thermal sun sa ya dace da waɗannan aikace-aikacen, tabbatar da amintaccen rarraba wutar lantarki ko da a cikin yanayi mai girma.
5.2 Sadarwa & Data Cables
Kebul na bayanai (misali, Ethernet, fiber optic) kuma igiyoyin sadarwa suna buƙatar kariya daga tsangwama na sigina da lalacewar jiki. Ana amfani da masana'anta don:
– Kundin Garkuwa: Nannade kewaye da dauren kebul don haɓaka tsangwama na lantarki (EMI) garkuwa, inganta siginar sigina a cikin yanayi mai girma (misali, kusa da layukan wuta, kayan aikin masana'antu).
– Buffering Fiber Optic Cable: Kamar taushi, abrasion-resistant kunsa a kusa da fiber optic strands, kare kyallen gilashin gilashi daga lalacewa yayin lankwasawa ko shigarwa.
– Cable Bundling Taping: Tabbatar da igiyoyin bayanai da yawa cikin daure (misali, a cibiyoyin bayanai), tare da gefuna masu juriya na hana zubar da fiber wanda zai iya gurɓata masu haɗawa.
Ƙarƙashin ƙarancin masana'anta kuma yana toshe ƙura da danshi, tsawaita tsawon rayuwar abubuwan watsa bayanai masu mahimmanci.
5.3 Motoci & igiyoyin masana'antu
igiyoyi a cikin motoci da masana'antu suna fuskantar matsanancin yanayi (canjin yanayin zafi, bayyanar mai, inji girgiza). Ana amfani da masana'anta don:
– Motoci Waya Harnesses: Kunna wayoyi guda ɗaya a cikin mashinan injin ko ƙasa, inda juriya ga mai, zafi, kuma vibration yana da mahimmanci. Sassaucin sa yana ba shi damar dacewa da matsatsun wurare a cikin ƙirar abin hawa.
– Kebul na Injin Masana'antu: Kare igiyoyi a cikin kayan aikin masana'antu, inda juriyar abrasion ke hana lalacewa daga haɗuwa da sassa masu motsi.
– Robotics Cables: Nade igiyoyi a cikin makamai na mutum-mutumi, inda akai lankwasawa (har zuwa 1 zagaye miliyan) yana buƙatar babban sassauci da juriya na hawaye.
Nau'ikan masana'anta na kera motoci sun haɗu da IATF 16949 ma'auni, tabbatar da dacewa tare da buƙatun masana'antar kera motoci.
5.4 Sabbin igiyoyin Makamashi
igiyoyi a cikin hasken rana, iska, kuma tsarin lantarki na ruwa yana aiki a cikin matsanancin yanayi na waje, m UV da danshi juriya. Ana amfani da masana'anta don:
– Tashoshin Rana: Nada igiyoyi masu haɗa hasken rana, inda juriyar UV ke hana lalacewa daga tsawaita bayyanar rana.
– Gilashin Turbine na iska: Kare igiyoyi a cikin naceles na turbine, inda zafin jiki ya wuce gona da iri (-40°C zuwa 100°C) kuma vibration na bukatar thermal kwanciyar hankali da karko.
– Karkashin Ruwa Hydro Cables: A matsayin kunsa mai jurewa danshi a cikin igiyoyi na karkashin ruwa, hana shigar ruwa wanda zai iya haifar da gazawar insulation.
Juriyar muhallinta yana tabbatar da ingantaccen aiki a cikin waɗannan mahimman aikace-aikacen makamashi mai sabuntawa, rage farashin kulawa.
5.5 Kebul na Musamman (Likita, Jirgin sama)
Kebul na musamman na buƙatar kayan da suka dace da ƙaƙƙarfan ƙa'idodi don aminci da aiki. Ana amfani da masana'anta a ciki:
– Kebul na Na'urar Likita: Nade igiyoyi don kayan aikin likita (misali, MRI inji, kayan aikin tiyata), inda ba mai guba ba, ana buƙatar kayan da ke jure sinadarai (ya dace da ISO 10993 ka'idojin biocompatibility).
– Aerospace Cables: Kare igiyoyin avionics, inda low outgassing (An gwada ta ASTM E595) da kuma juriya na harshen wuta (gwada kowane FAR 25.853) suna da mahimmanci don aminci.
A cikin wadannan aikace-aikace, daidaiton masana'anta da bin ka'idodi masu tsauri sun sa ya zama zaɓi mai aminci ga masana'antun.
6. Biyayya & Takaddun shaida: Haɗu da Ka'idodin Kebul na Duniya
Don tabbatar da dacewa ga kasuwannin kebul na duniya, Mu Black Stitch Bonded Cable Wrap Nonwoven Fabric Material ya dace da ƙa'idodin duniya da takaddun shaida masu dacewa da kayan lantarki da na USB:
6.1 Matsayin Tsaron Wutar Lantarki
- IEC 60243: Standarda'idar Hukumar Lantarki ta Duniya don ƙarfin dielectric na kayan insulating - masana'anta sun wuce mafi ƙarancin abin da ake buƙata na 10kV/mm, tabbatar da amintaccen amfani a cikin igiyoyin lantarki.
- IEC 60093: Matsayin IEC don girma da juriya na saman kayan rufewa - yarda yana tabbatar da ƙarancin wutar lantarki, m ga rufi aikace-aikace.
- UL 94: Underwriters Laboratories standard for flammability—our fabric achieves V-2 rating (kashe kai bayan 10 seconds), rage haɗarin wuta a cikin shigarwa na USB.
- Saukewa: ASTM D149: Ƙungiyar Gwaje-gwaje da Material ta Amurka don ƙaddamar da wutar lantarki - masana'anta sun hadu da Class 1 misali don rufin lantarki.
6.2 Amintaccen Abu & Matsayin Muhalli
- Amincewa da RoHS: Ƙuntata umarnin Abubuwa masu haɗari (2011/65/EU)- masana'anta ba ta ƙunshi gubar ba, mercury, cadmium, ko wasu abubuwan da aka iyakance, tabbatar da aminci a cikin mabukaci da aikace-aikacen masana'antu.
- ISAR Ƙaunar: Rijista, Kimantawa, Izini da Ƙuntata Sinadarai (EU 1907/2006)-duk abubuwan da ke cikin masana'anta an yi rajista tare da EHA, tabbatar da cewa ba a yi amfani da sinadarai masu cutarwa ba.
- ISO 14001: Matsayin kula da muhalli - tsarin masana'antar mu an ƙwallafa shi ga ISO 14001, rage tasirin muhalli (misali, kiyaye ruwa da makamashi, rage sharar gida).
6.3 Takaddun Takaddun Takaddun Masana'antu
- IATF 16949: International Automotive Task Force standard for automotive quality management—our automotive-grade fabric meets this standard, tabbatar da dacewa da kayan aikin wayoyi na mota.
- ISO 13485: Matsayin gudanarwa mai inganci don na'urorin likitanci - masana'anta na darajar likitan mu sun cika, goyan bayan amfani a igiyoyin na'urar likita.
- UL Gane: Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararru sun gane (Fayil na UL No. [XXX]) a matsayin abin da ake amfani da shi don rufin lantarki, sauƙaƙa abokin ciniki takardar shaida na ƙãre igiyoyi.
6.4 Rahoton Gwaji na ɓangare na uku
Muna ba da cikakkun rahotannin gwaji na ɓangare na uku daga dakunan gwaje-gwaje da aka tantance (Farashin SGS, Intanet, TÜV) sutura:
– Kayan lantarki (karfin dielectric, resistivity).
– Kayan aikin injiniya (karfin jurewa, juriya da hawaye).
– Juriya na muhalli (UV, zafin jiki, danshi).
– Amincewa da aminci (RoHS, ISA, flammability).
Waɗannan rahotanni suna samuwa ga abokan ciniki akan buƙata, goyon bayan nasu takardar shaida matakai don gama na USB kayayyakin.
7. Me yasa Zabi WINIW a matsayin Mai Bayar da Kayan Kaya na Cable Wrap?
Tare da masu samar da kayayyaki na China da yawa suna ba da yadudduka marasa saƙa, WINIW ya fito waje a matsayin amintaccen abokin tarayya don masana'antun kebul masu neman inganci, na musamman na USB kunsa kayan. Fa'idodin mu na musamman sun haɗa da:
7.1 Ƙwarewa a cikin Cable-Grade Nonwovens
Ba kamar na gama-gari masu ba da saƙa ba, muna mayar da hankali ne kawai akan kayan don aikace-aikacen lantarki da na USB. Ƙungiyarmu ta haɗa da injiniyoyi masu ƙwarewa a cikin fasahar da ba a saka ba da kuma kera na USB, yana ba mu damar fahimta da magance ƙayyadaddun ƙalubalen kayan kuɗa na USB-daga aikin rufewa zuwa dacewa da injin.
7.2 Daidaitaccen inganci & Abun iya ganowa
Muna aiwatar da ingantaccen tsarin gudanarwa mai inganci a duk lokacin samarwa:
– An sanya kowane rukuni lambar ganowa ta musamman, hade da albarkatun kasa takaddun shaida, sigogi na samarwa, da sakamakon gwaji.
– dakin gwaje-gwajenmu na cikin gida yana gudanarwa 15+ gwaje-gwaje a kowane tsari, ciki har da ƙarfin dielectric, karfin jurewa, da kauri-tare da sakamakon da aka adana a cikin bayanan dijital don 10 shekaru.
– Muna kula da ƙimar lahani na <0.05%, far below the industry average of 0.5%, ensuring reliable supply for critical cable applications.
7.3 Babban Ƙarfin Ƙarfafawa & Bayarwa da sauri
Mu 300,000 Ƙimar mita / mako yana tabbatar da cewa za mu iya saduwa da manyan umarni tare da gajeren lokacin jagora:
– Daidaitaccen umarni (≤100,000 mita): 5– kwana 7.
– Manyan umarni (100,000- 300,000 mita): 7–10 days.
– Umarni na gaggawa (≤50,000 mita): 3– kwana 4 (tare da saurin samarwa).
Muna jigilar kayayyaki a duniya ta teku, iska, ko bayyana (DHL/FedEx), tare da sabis na ƙofa-ƙofa akwai don sauƙaƙe kayan aiki ga abokan cinikinmu.
7.4 Ƙarfafa Ƙarfafawa
Mun fahimci cewa masana'antun kebul suna da buƙatu na musamman, don haka muna bayar da gyare-gyare mai yawa:
– Kauri: 0.25mm - 0.5 mm.
– Nauyi: 70gsm-120.
– Nisa: 50cm - 200 cm.
– Launuka: Baki (misali), fari, ko launuka na al'ada (m 100,000 mita).
– Marufi: Tsawon mirgina na al'ada, core masu girma dabam, ko lakabi.
Ƙungiyarmu ta fasaha tana aiki tare da abokan ciniki don haɓaka mafita na al'ada, samar da samfurori da rahotannin gwaji don tabbatar da aikin kafin samar da cikakken sikelin.
7.5 Farashin Gasa & Sharuɗɗa masu gaskiya
A matsayin masana'anta kai tsaye, muna ba da farashin masana'anta kai tsaye ba tare da alamar tsaka-tsaki ba. Tsarin farashin mu na gaskiya ya haɗa da rangwamen girma:
– 10,000- 50,000 mita: Daidaitaccen farashi.
– 50,000- mita 100,000: 5% rangwame.
– 100,000+ mita: 10% rangwame.
Muna kuma bayar da sharuɗɗan biyan kuɗi masu sassauƙa (T/T, L/C, ko Alibaba Ciniki Assurance) don tallafawa buƙatun tsabar kuɗi na abokan ciniki.
8. Bayanin oda & Cikakken Bayani
WINIW ta himmatu wajen samar da babban ingancin Black Stitch Bonded Cable Wrap Nonwoven Fabric Material ga masana'antun kebul a duk duniya.. Ko kuna buƙatar daidaitattun ƙayyadaddun bayanai ko mafita na al'ada, Ƙungiyarmu a shirye take don tallafawa bukatunku.
Tsarin oda
- Tuntuɓi ƙungiyar tallace-tallacenmu tare da buƙatun ku (kauri, nauyi, fadi, yawa, da kowane ƙayyadaddun al'ada).
- Muna ba da cikakken zance a ciki 24 hours, gami da farashi, lokacin jagora, da kuma zaɓukan jigilar kaya.
- Bayan bukata, muna jigilar samfurin kyauta (1 mita) don gwajin ku da amincewa (abokin ciniki yana ɗaukar farashin jigilar kaya).
- Bayan samfurin yarda, mun tabbatar da tsari kuma mun fara samarwa, tare da sabunta ci gaba akai-akai.
- Ana duba kayan da aka gama, kunshe, kuma an aika tare da duk takaddun da suka dace (rahotannin gwaji, takaddun shaida, daftarin kasuwanci).
Bayanin hulda
Sunan Kamfanin: WINIW Nonwoven Fabric Co.Ltd. girma.
Muna maraba da tambayoyi daga masana'antun kebul, masu rarrabawa, da masana'antu abokan ciniki a duk duniya. Tuntube mu a yau don koyon yadda Black Stitch Bonded Cable Wrap Nonwoven Fabric Material zai iya haɓaka aiki da amincin samfuran kebul ɗin ku.!
