Kev piav qhia
Dub Stitch Bonded Cable Wrap Nonwoven Npuag Khoom Lwm tus neeg thiab manufacturers hauv Suav teb!
1. Product Overview: Qhov Kev Xaiv Tshwj Xeeb rau Cable rwb thaiv tsev & qhwv
Raws li ib tug ua lag luam thiab chaw tsim tshuaj paus ntawm nonwoven fabrics nyob rau hauv Suav teb, WINIW txaus siab rau kev nthuav qhia peb Dub Stitch Bonded Cable Wrap Nonwoven Npuag Khoom- ib qho khoom tshwj xeeb uas tau tsim tshwj xeeb rau kev xav tau ntawm cov kab hluav taws xob rwb thaiv tsev, kab wrapping, thiab taping apps. Hauv kev lag luam hluav taws xob thiab kev sib txuas lus, kev tiv thaiv kab mob yog tsis sib tham: cables yuav tsum tiv taus txhua yam kev nyuaj siab, ib puag ncig yam (ya raws, kub hloov pauv), thiab hluav taws xob cuam tshuam kom muaj kev nyab xeeb, txhim khu kev qha kev ua haujlwm. Peb stitch bonded nonwoven npuag yog tsim los ua kom tau raws li cov kev cov nyom no head-on, combining tus qauv stability ntawm stitch bonding tshuab nrog cov tshuaj thiab lub cev resilience ntawm 100% polyester (PET/PES) los tsim cov khoom uas zoo tshaj li cov ntaub qhwv cable thiab txheej rwb thaiv tsev.
Tsis zoo li generic nonwoven fabrics uas tsis muaj qhov tseeb rau kev siv cable tshwj xeeb, peb cov khoom yog raws li qhov tshwj xeeb xav tau ntawm cable manufacturing: nws 0.35mm thickness muab kev pom zoo rwb thaiv tsev yam tsis ntxiv cov khoom tsis tsim nyog, 90gsm hnyav ua kom durability thaum tswj kev yooj yim rau wrapping yooj yim, thiab xim dub muaj UV tiv thaiv thiab lub teeb thaiv kev tiv thaiv (tseem ceeb heev rau sab nraum zoov los yog raug cable installation). Nrog tus qauv dav ntawm 115cm (thiab customizable xaiv) thiab muaj peev xwm tsim tau txhua lub lim tiam ntawm 300,000 meters, peb muab kev ntseeg siab, scalable mov rau cable manufacturers thoob ntiaj teb - los ntawm cov me me tshwj xeeb cable producers mus rau loj multinational corporations.
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Materials sawv tawm rau nws qhov sib xws thiab kev ua tau zoo: txhua lub yob yuav raug kuaj nruj kom ntseeg tau tias cov tuab tuab, tensile zog, thiab rwb thaiv tsev tsis kam, ua tau raws li cov qauv thoob ntiaj teb rau cov khoom siv hluav taws xob. Txawm hais tias siv los ua cov txheej txheem rwb thaiv tsev rau cov kab hluav taws xob tsawg, kev tiv thaiv qhwv rau cov ntaub ntawv kis kab mob, los yog cov khoom siv taping rau cable bundles, peb cov ntaub xa cov kev ntseeg siab uas cov tuam txhab cable xav tau. Raws li Tuam Tshoj-raws li cov neeg muag khoom nrog ntau xyoo ntawm kev paub hauv nonwoven engineering, peb nkag siab txog lub luag haujlwm tseem ceeb ntawm cov ntaub qhwv cable hauv kev nyab xeeb ntawm cov khoom kawg - thiab peb tau tsim peb cov ntaub kom dhau qhov kev cia siab.
2. Khoom Specifications: Engineered rau Cable Insulation & qhwv
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material yog txhais los ntawm qhov tseeb, cable-specific specifications-txhua qhov parameter optimized los xyuas kom meej compatibility nrog cable manufacturing txheej txheem thiab kev ua tau zoo yuav tsum tau.. Hauv qab no yog cov ncauj lus kom ntxaws ntxaws ntawm cov khoom tseem ceeb specifications, kuaj xyuas los ntawm peb lub tsev kuaj mob hauv tsev thiab cov chaw kuaj thib peb (SGS, Intertek):
- Khoom npe: 0.35mm Stitch Bonded Nonwoven Fabric rau Cable rwb thaiv tsev
Lub npe ncaj qha qhia txog cov khoom tseem ceeb ntawm cov khoom:
– 0.35mm Thickness: Qhia qhov tseeb thickness, tseem ceeb heev rau cable rwb thaiv tsev (nyias nyias = tiv thaiv tsis txaus; tuab heev = bulkiness teeb meem thaum lub sij hawm installation).
– Stitch Bonded Nonwoven: Txheeb xyuas cov tshuab tsim khoom, uas xa cov qauv kev ruaj ntseg xav tau rau cable wrapping.
– rau Cable Insulation: Qhia meej meej txog daim ntawv thov npaj, ua kom cov neeg siv khoom nkag siab txog nws cov ntaub ntawv siv tshwj xeeb.
Qhov kev pom zoo npe no ua raws li cov qauv kev lag luam, simplifying kev yuav khoom rau cable manufacturers nrhiav lub hom phiaj-ua cov ntaub ntawv. - Kev sib xyaw: 100% Polyester (PET, PES)
100% polyester yog qhov kev xaiv zoo tshaj plaws rau cov ntaub qhwv cable vim nws qhov tshwj xeeb ua ke ntawm cov khoom haum rau cov khoom siv hluav taws xob thiab ib puag ncig.:
– Hluav taws xob rwb thaiv tsev: PET muaj lub zog dielectric siab (≥15kV / hli) thiab ntim resistivity (≥10¹⁴ Ω·cm), tiv thaiv hluav taws xob tawm thiab ua kom muaj kev nyab xeeb ntawm kev ua haujlwm cable-tseem ceeb rau kev siv rwb thaiv tsev.
– Mechanical Strength: Polyester fibers tiv thaiv tearing thiab puas, withstanding qhov nro ntawm cable wrapping txheej txheem thiab cov neeg kho tshuab kev nyuaj siab ntawm installation (e.g., rub cov cables los ntawm cov kav dej).
– Tshuaj tiv thaiv: Resistant rau roj, roj, thiab feem ntau cov kuab tshuaj ua lag luam - cov kab mob sib kis nyob rau hauv ib puag ncig cable installation (e.g., cov chaw tsim kho, industrial chaw).
– Thermal stability: Khaws cov khoom thoob plaws qhov kub thiab txias (-40° C rau 120 ° C), haum rau ob qho tib si hauv tsev thiab sab nraum zoov siv cable (e.g., underground kab, overhead zog kab).
– Moisture Resistance: Kev nqus dej tsawg (<0.4% at 23°C/50% RH) prevents moisture-induced degradation, extending cable lifespan in humid environments.
Tsis zoo li cov ntaub sib xyaw (e.g., PET / PP), 100% polyester ua kom muaj kev ua tau zoo tsis tu ncua tsis muaj fiber ntau sib cais lossis cov khoom sib txawv - qhov tseem ceeb rau kev txhim khu kev qha cable. - Thickness: 0.35mm (± 0.02 hli kam rau ua)
Thickness yog ib qho tseem ceeb parameter rau cov ntaub qhwv cable, thiab peb 0.35mm specification yog optimized rau:
– Rwb thaiv tsev Efficiency: Muab cov dielectric barrier txaus kom ua tau raws li qhov xav tau ntawm qhov hluav taws xob qis mus rau nruab nrab (mus txog 10kV), tsis muaj lub thickness ntau tshaj uas yuav ua rau kom kab kab kab thiab kab teeb installation.
– Yooj yim: Nyias txaus kom haum rau curvature ntawm cables (txawm me-inch data cables, ≥2mm), xyuas kom nruj, uniform wrapping yam tsis muaj creasing lossis qhov khoob.
– Txheej txheem Compatibility: Tau tshaj automated cable wrapping machine, uas yuav tsum tau zoo ib yam thickness los tuav wrapping nro thiab ceev. Lub nruj kam rau ua (± 0.02 hli) tshem tawm jams los yog tsis sib xws wrapping tshwm sim los ntawm thickness variations.
Kev cai thickness xaiv (0.25mm-0.5 hli) muaj nyob rau tshwj xeeb cable hom (e.g., 0.25mm rau micro-cables, 0.5mm rau high-voltage rwb thaiv tsev), nrog qhov tsawg kawg nkaus txiav txim kom muaj nuj nqis 50,000 meters. - Xim: Dub (Txuj), Dawb (Xaiv tau)
Xim tsis yog qhov zoo nkauj xwb - nws ua haujlwm rau lub hom phiaj rau kev siv cable:
– Dub: Cov xim txheem, formulated nrog carbon dub additives uas muab:
– UV Resistance: Blocks ultraviolet hluav taws xob, tiv thaiv cov ntaub degradation thiab cable rwb thaiv tsev tawg hauv kev siv sab nraum zoov (e.g., overhead telecommunications cables, solar vaj huam sib luag thaiv).
– Thaum tshav kub kub Absorption Control: Thaum dub absorbs tshav kub, peb cov carbon dub formulation yog optimized kom txwv tsis pub dhau cua sov, tswj cov thermal stability nyob rau hauv -40 ° C mus rau 120 ° C ntau yam.
– Lub teeb thaiv: Tiv thaiv lub teeb-induced degradation ntawm cov ntaub ntawv cable (e.g., roj hmab los yog yas sheaths) nyob rau hauv nthuav tawm installations.
– Dawb: Kev xaiv rau kev siv sab hauv tsev (e.g., data center kab, kev tsim hluav taws xob) qhov twg UV tiv thaiv tsis tsim nyog, thiab lub teeb pom kev zoo yog qhov zoo dua los txo cov cua sov hauv qhov chaw kaw.
Ob lub xim siv tsis muaj tshuaj lom, cov xim tsis muaj txhuas uas ua raws li RoHS (Kev txwv tsis pub muaj tshuaj lom) qauv, ua kom muaj kev nyab xeeb nyob rau hauv ib puag ncig rhiab heev (e.g., tsev kho mob, vaj tse nyob). - Qhov hnyav: 90gsm ua (± 5gsm kam rau ua)
Grammage (hnyav ib square meter) yog ze ze rau cov ntaub lub zog thiab durability:
– Lub zog sib npaug: 90gsm muab lub zog tensile txaus (≥25N / 5cm hauv tshuab kev taw qhia, ≥15N / 5cm nyob rau hauv kev coj ua) tiv taus cable wrapping nro, thaum tseem tshuav lub yuag txaus kom tsis txhob ntxiv hnyav hnyav rau cable bundles.
– Kev tsis sib xws: Lub ± 5gsm kam rau ua kom zoo ib yam fiber ntau ntom ntawm cov ntaub, tiv thaiv cov ntsiab lus tsis muaj zog uas tuaj yeem tsim kua muag thaum lub sijhawm teeb tsa lossis siv.
– Rwb thaiv tsev Consistency: Uniform hnyav txhais mus rau uniform dielectric zog, tshem tawm cov rwb thaiv tsev "qhov kub" uas tuaj yeem ua rau hluav taws xob tsis ua haujlwm.
Custom weights (70gsm - 120 gsm) muaj rau cov kev xav tau tshwj xeeb: 70gsm rau lub teeb yuag micro-cables, 120gsm rau hnyav-duty industrial cables yuav tsum tau txhim khu kev puas tsuaj. - Dav: 115cm (Txuj), Customizable (50cm - 200 cm)
115cm tus qauv dav yog tsim los rau kev ua haujlwm hauv kev tsim khoom siv cable:
– Batch processing: Dav txaus los qhwv ntau lub cables ib txhij (e.g., cable bundles rau cov ntaub ntawv chaw) los yog muab txiav rau hauv qhov dav dav (e.g., 5cm strips rau tus kheej cable taping), txo cov khoom pov tseg.
– Machinery Compatibility: Haum rau qhov dav ntawm feem ntau siv tshuab cable wrapping tshuab, txo qhov kev xav tau ntawm qhov dav hloov kho thiab txhim kho kev tsim khoom ceev.
– Cov khoom lag luam Optimization: Ib qho qauv dav txo qis cov khoom lag luam nyuaj rau cov tuam txhab tsim khoom siv ntau hom cable.
Kev cai dav muaj nyob rau kom phim cov kev xav tau ntawm lub tshuab tshwj xeeb lossis cov khoom siv cable - piv txwv, 50cm rau me me wrapping tshuab, 200cm rau loj industrial cable reels. Yam tsawg kawg nkaus txiav txim kom muaj nuj nqis rau kev cai dav yog 30,000 meters. - Kev Tsim Kho Tshuab: Stitch Bonded Nonwoven
Stitch bonding yog cov cuab yeej tsim khoom tseem ceeb uas tsim cov ntaub no sib nrug ntawm lwm cov nonwovens (e.g., spunbond, koob punched) rau kev siv cable:
– Kev ruaj ntseg: Siv mechanical stitching (es tsis txhob chemical bonding los yog thermal bonding) kom ruaj ntseg fibers, tsim kom muaj qhov ruaj khov ntawm cov ntaub uas tiv taus ncab los yog shrinking thaum lub sij hawm qhwv thiab siv-tseem ceeb rau kev tswj xyuas cov rwb thaiv tsev tuab tuab..
– Porosity Tswj: Ua ib daim ntaub uas tsis muaj porosity (huab cua permeability ≤10L / m² / s) uas thaiv cov plua plav, ya raws, thiab cov kab mob kis tau los ntawm cov kab mob, thaum tso cai rau huab cua tsawg kawg nkaus kom tsis txhob muaj cua sov.
– Ntug kev ncaj ncees: Stitched ntug tiv thaiv fraying, txawm tias thaum hlais mus rau hauv txoj hlua nqaim - tshem tawm cov fiber ntau uas tuaj yeem kis kab mob sib txuas lossis ua rau hluav taws xob luv.
– Yooj yim: Ua kom yooj yim txawm tias qhov kub thiab txias (-40°C), xyuas kom cov ntaub tuaj yeem qhwv ib ncig ntawm cov cables hauv qhov chaw txias yam tsis muaj kev tawg.
Qhov no technology yog superior rau thermal bonding (uas tuaj yeem tsim cov pob txha) los yog chemical bonding (uas yuav leach additives uas degrade cov ntaub ntawv cable) rau kev siv cable qhwv. - Ntim: 1000 Meters ib yob (Txuj), Customizable
Ntim yog tsim los tiv thaiv, cia efficiency, thiab compatibility nrog cable manufacturing txheej txheem:
– Roll Construction: Npuag yog qhov txhab rau ntawm 3 "los yog 6" txoj kab uas hla ntawm cardboard cores (recyclable) nrog ib tug du txheej txheej los tiv thaiv cov ntaub puas thaum lub sij hawm unwinding. Txhua yob muaj txoj kab uas hla ntawm ~ 30cm (rau 1000 meters), optimizing qhov chaw cia.
– Kev Tiv Thaiv Wrapping: Txhua yob yog qhwv hauv ib zaj duab xis polyethylene (recyclable) tiv thaiv kev ya raws, hmoov av, thiab kev sib kis thaum lub sijhawm thauj mus los thiab khaws cia - tseem ceeb rau kev tswj xyuas hluav taws xob rwb thaiv tsev.
– Kev sau npe: Txhua yob yog sau nrog cov lus qhia ntawm cov khoom (tuab, hnyav, dav, ntev, batch naj npawb, hnub tsim khoom, hnub tas sij hawm) thiab tuav cov lus qhia (e.g., "Khoom hauv txias, qhov chaw qhuav”) rau traceability thiab kev tswj cov khoom muag.
Custom packing xaiv suav nrog:
– Cov yob me me (500 meters) rau cov tuam txhab me me nrog qhov chaw cia khoom tsawg.
– Coreless rolls rau automated pub tshuab uas yuav tsum tau cov ntaub ntawv txuas mus ntxiv.
Custom packing yuav tsum muaj tsawg kawg nkaus txiav txim kom muaj nuj nqis 100,000 meters. - Muaj Peev Xwm Ntau Lawm: 300,000 Meters ib lis piam
Peb lub peev xwm ntau lawm ua kom peb tuaj yeem ua tau raws li qhov xav tau ntawm cov tuam txhab cable ntawm txhua qhov ntau thiab tsawg:
– Loj-Scale Supply: 300,000 meters/lub lim tiam yog sib npaug rau 12 lab meters / xyoo - txaus los muab txawm lub ntiaj teb no loj tshaj plaws cable manufacturers (e.g., manufacturers ntawm fais fab cables rau infrastructure tej yaam num).
– Lub Sijhawm Lead luv: Txheem xaj (≤100,000 meters) nkoj hauv 5-7 hnub; xaj loj (≥200,000 meters) nkoj hauv 10-12 hnub.
– Peak Demand Flexibility: Peb tuaj yeem ua kom muaj peev xwm 400,000 meters / lub lis piam rau raws caij nyoog los yog qhov project raws li xav tau (e.g., pre-lub caij ntuj no cable installation tej yaam num), kom ntseeg tau tias tsis muaj kev ncua sijhawm rau peb cov neeg siv khoom.
Lub peev xwm no tau txais kev txhawb nqa los ntawm 3 nplooj siab stitch bonding ntau lawm kab nyob rau hauv peb lub Hoobkas Tuam Tshoj, txhua qhov kev ua haujlwm 24/7 nrog automated zoo tswj systems kom muaj kev sib xws.
3. Kev Tsim Kho Tshuab: Stitch Bonding rau Cable-Qib Kev Ua Haujlwm
Cov txheej txheem stitch bonding yog cov pob txha ntawm peb Dub Stitch Bonded Cable Wrap Nonwoven Fabric Material qhov kev ua tau zoo. Tsis zoo li lwm txoj kev tsim khoom nonwoven, stitch bonding tsim cov ntaub nrog cov qauv kev ruaj ntseg, ntug kev ncaj ncees, thiab rwb thaiv tsev yam xav tau rau kev siv cable. Hauv qab no yog cov ncauj lus kom ntxaws txog cov txheej txheem kev sib khi ntawm cov hlua khi raws li tau siv hauv peb lub Hoobkas WINIW, nrog rau yuav ua li cas txhua kauj ruam pab txhawb rau cov ntaub ntawm cable tshwj xeeb kev ua tau zoo:
3.1 Kauj ruam 1: Kev npaj Fiber & Web Tsim
Cov txheej txheem pib nrog kev xaiv thiab kev npaj ntawm 100% polyester staple fibers (1.5-3.0 Nws, 38- 51 mm ntev)- xaiv rau lawv lub zog thiab rwb thaiv tsev. Cov fibers undergo:
– Qhib & Sib tov: Cov fibers tau qhib kom cais cov clumps thiab sib xyaw ua ke kom ntseeg tau tias cov khoom sib xws thoob plaws hauv cov ntaub. Cov kauj ruam no yog qhov tseem ceeb rau kev zam kev thaiv "kub qhov chaw" los ntawm kev hloov pauv ntawm fiber ntau.
– Carding: Lub tshuab carding combs cov fibers rau hauv nyias, uniform web nrog parallel fiber ntau dlhos. Rau cable qhwv ntaub, peb siv cross-lapping (nteg cov khaubncaws sab nraud povtseg ntawm 90 ° kaum) los tsim lub zog isotropic-ua kom cov ntaub tiv thaiv tearing nyob rau hauv ob qho tib si tshuab thiab hla cov lus qhia (tseem ceeb rau wrapping nro).
– Web Laying: Lub web cross-lapped yog nteg rau ntawm txoj siv conveyor nrog cov tswj thickness (kom ua tiav lub hom phiaj 0.35mm kawg thickness) thiab hnyav (90gsm ua). Web ceev yog saib xyuas los ntawm laser sensors kom muaj kev sib haum xeeb, nrog kev hloov kho hauv lub sijhawm.
3.2 Kauj ruam 2: Stitch Bonding (Cov txheej txheem tseem ceeb)
Lub vev xaib niaj hnub yog pub rau hauv lub tshuab stitching tshuab, qhov twg mechanical stitching ruaj cov fibers rau hauv cov ntaub cohesive. Cov kauj ruam no yog qhov txawv ntawm peb cov khoom rau kev siv cable:
– Stitch Pattern Xaiv: Peb siv a lockstitch qauv (es tsis txhob siv saw hlau) rau siab tshaj plaws qauv stability. Lockstitch tsim ib lub voj kaw uas tiv thaiv kev tsis sib haum xeeb yog tias cov ntaub raug txiav los yog punctured - qhov tseem ceeb rau cable qhwv uas yuav raug txiav rau hauv nqaim strips.
– Stitch Density: Peb siv ib txoj hlua khi ntawm 8-10 stitches ib cm, optimized kom sib npaug:
– Lub zog: Muaj txaus stitches los tuav cov fibers nyob rau hauv qhov chaw thaum wrapping nro.
– Yooj yim: Tsis tuab heev los txwv cov ntaub muaj peev xwm ua raws li cov kab curvature.
– Xov Xaiv: Cov xov stitching yog 100% polyester (20/2 suav), sib piv cov web fibers los xyuas kom meej cov tshuaj thiab thermal compatibility-tiv thaiv qhov sib txawv shrinkage los yog degradation.
– Kev tswj nruj: Automated nro systems tswj kev sib tw nruj, tsis txhob xoob stitches (uas txo lub zog) los yog nruj stitches (uas tsim cov pob txha uas tawg thaum qhwv).
3.3 Kauj ruam 3: Calendering (Thickness & Smoothness Optimization)
Tom qab stitching, cov ntaub undergoes calendering los kho nws cov thickness thiab nto zog-tseem ceeb rau cable rwb thaiv tsev thiab wrapping:
– Txheej txheem Calendering: Cov ntaub dhau los ntawm ob lub rhuab rollers (120-140 ° C) nrog tswj siab (5-10 MPa). Qhov no compresses cov ntaub rau lub hom phiaj 0.35mm thickness thiab tsim ib tug du nto.
– Thickness Tswj: Cov rollers yog precision-hauv av kom ntseeg tau tias muaj kev sib haum xeeb thoob plaws hauv ntaub dav, tuav lub ± 0.02mm thickness kam rau ua kom zoo ib yam rwb thaiv tsev.
– Nto Smoothness: Calendering txo qhov roughness ntawm qhov chaw (Ra ≤2μm), tiv thaiv kev puas tsuaj ntawm cable sheaths thaum qhwv thiab kev teeb tsa - qhov tseem ceeb rau cov kab me me (e.g., fiber optic cables nrog nyias txheej txheej).
Cov kauj ruam no tseem txhim kho cov ntaub ntawv noo noo los ntawm compressing nto fibers, txo porosity yam tsis muaj kev cuam tshuam txog kev ua pa.
3.4 Kauj ruam 4: Dyeing (Dub xim nrog UV tiv thaiv)
Rau cov ntaub dub, Cov txheej txheem dyeing tshwj xeeb ua kom muaj xim nrawm thiab UV tsis kam:
– Carbon Black Incorporation: Hloov chaw dyeing, peb siv yaj dyeing - ntxiv carbon dub masterbatch rau polyester fibers thaum lub sij hawm ntau lawm. Qhov no ua kom:
– Xim Xim: Xim nkag mus rau tag nrho cov fiber, tsis yog qhov chaw xwb, tiv thaiv fading lossis xim tsis sib xws tom qab siv ntev.
– UV Resistance: Cov pa roj carbon dub particle block 99% ntawm UV hluav taws xob, tiv thaiv ob qho tib si ntaub thiab hauv qab cable los ntawm UV-induced degradation.
– Dye Fixation: Cov ntaub undergoes cua sov (180-200 ° C) xauv rau hauv cov xim, xyuas kom nws tiv taus los ntshav los yog fading thaum raug dej, cov roj, los yog tu cov neeg ua hauj lwm-ntau nyob rau hauv cable installation ib puag ncig.
Cov ntaub dawb hla cov kauj ruam no, siv nkauj xwb polyester fibers tsis muaj additives kom muaj lub teeb pom kev zoo.
3.5 Kauj ruam 5: Slitting & Rolling rau Specification
Cov ntaub kawg yog hlais mus rau qhov dav xav tau (txheem 115cm los yog kev cai) thiab dov rau ntim:
– Precision Slitting: Khoos phis tawj-tswj tshuab slitting txiav cov ntaub nrog lub siab ntev ntawm ± 1mm, kom huv si, fray-resistant npoo-tseem ceeb rau nqaim strips siv nyob rau hauv ib tug neeg cable wrapping.
– Roll Winding: Cov ntaub yog raug mob rau cores ntawm kev tswj nruj (5– 10 N) tiv thaiv stretching los yog creasing, uas tuaj yeem hloov cov thickness thiab rwb thaiv tsev. Txhua yob yog ntsuas los xyuas kom meej 1000 meters (± 5m) rau txheem yob.
– Kev soj ntsuam zoo: Thaum dov, automated koob yees duab tshuaj xyuas cov ntaub rau qhov tsis xws luag (e.g., qhov, tuab qhov chaw, stitching irregularities), nrog rau qhov tsis xws luag cim thiab tshem tawm ua ntej ntim khoom zaum kawg.
4. Key Performance Properties: Vim li cas Nws yog qhov zoo tagnrho rau kev siv Cable
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material muab cov khoom sib xyaw tshwj xeeb uas hais txog cov teeb meem tshwj xeeb ntawm kev rwb thaiv tsev., qhwv, thiab kev tiv thaiv. Cov khoom no raug lees paub los ntawm kev sim nruj, xyuas kom cov ntaub ua tau raws li lossis tshaj cov qauv kev lag luam rau cov ntaub ntawv cable:
4.1 Hluav taws xob rwb thaiv tsev Performance
Hluav taws xob rwb thaiv tsev yog lub luag haujlwm tseem ceeb ntawm cov ntaub hauv kev siv cable, thiab peb cov khoom ua tau zoo tshaj plaws hauv thaj chaw tseem ceeb no:
– Dielectric zog: ≥15kV / hli (kuaj rau IEC 60243), txhais tau tias nws tuaj yeem tiv taus hluav taws xob siab yam tsis muaj kev puas tsuaj - haum rau cov kab hluav taws xob qis mus rau nruab nrab (mus txog 10kV). Rau kev sib piv, txheem ntawv rwb thaiv tsev siv nyob rau hauv ib co cables feem ntau muaj ib tug dielectric zog ntawm 10-12kV / mm.
– Volume Resistivity: ≥10¹⁴ Ω·cm (kuaj rau IEC 60093) ntawm 23 ° C / 50% RH - xyuas kom muaj hluav taws xob tsawg tsawg, uas tuaj yeem ua rau lub zog poob lossis muaj kev nyab xeeb.
– Nto Resistivity: ≥10¹³ Ω (kuaj rau IEC 60093)- tiv thaiv nto conduction ntawm hluav taws xob, txawm nyob hauv qhov chaw ntub dej (≤ 90% RH).
– Taug qab Resistance: ≥600V (kuaj rau IEC 60112)- tiv thaiv kev tsim cov kab hluav taws xob (taug qab) tshwm sim los ntawm noo noo, hmoov av, los yog kab mob, uas tuaj yeem ua rau kev rwb thaiv tsev tsis ua haujlwm nyob rau sab nraum zoov cables.
Cov khoom no ua rau cov ntaub tsim nyog siv los ua cov txheej txheem rwb thaiv tsev hauv kev tswj cov cables, cov ntaub ntawv cables, thiab low-voltage fais fab cables, raws li zoo raws li ib tug thib ob rwb thaiv tsev qhwv nyob rau hauv nruab nrab-voltage daim ntaub ntawv.
4.2 Mechanical Strength & Durability
Cable qhwv cov ntaub ntawv yuav tsum tiv taus cov neeg kho tshuab kev nyuaj siab thaum tsim khoom, kev teeb tsa, thiab kev pabcuam lub neej. Peb cov khoom xa tuaj:
– Tensile zog: ≥25N / 5cm (tshuab kev taw qhia), ≥15N / 5cm (hla kev taw qhia) (kuaj los ntawm ISO 13934-1)- tiv thaiv qhov nro ntawm cov tshuab wrapping thiab rub lub zog thaum lub sijhawm teeb tsa cable.
– Elongation ntawm Break: 20-30% (tshuab kev taw qhia), 30-40% (hla kev taw qhia)- muab kev yooj yim txaus los qhwv ib ncig ntawm cov cables yam tsis muaj kua muag, txawm tias stretched thaum lub sij hawm installation.
– Tear Resistance: ≥10N (tshuab kev taw qhia), ≥8N (hla kev taw qhia) (kuaj los ntawm ISO 13937-2)- tiv thaiv punctures los yog snags los ntawm cov khoom ntse (e.g., cuab yeej, pob zeb) thaum lub sij hawm installation.
– Abrasion Resistance: ≥500 cycles (kuaj los ntawm ISO 12947-2) ua ntej pom kev hnav - tiv thaiv kev puas tsuaj los ntawm kev sib txhuam thaum cov cables raug rub los ntawm cov kav dej lossis cov khoom ua ke.
Cov khoom no ua kom cov ntaub nyob ruaj khov nyob rau hauv lub neej voj voog ntawm cable, los ntawm kev tsim khoom mus rau qhov kawg ntawm kev pabcuam.
4.3 Environmental Resistance
Cables ua haujlwm hauv ntau qhov chaw, los ntawm cov av noo hauv qab daus mus rau lub hnub ci ntsa iab rooftops, thiab cov ntaub qhwv yuav tsum tiv taus cov xwm txheej no:
– Thermal stability: Khaws cov khoom thoob plaws qhov kub thiab txias:
– Tsawg-kub yooj yooj yim: Tsis muaj cracking lossis embrittlement ntawm -40 ° C (kuaj rau IEC 60811-404), haum rau cov huab cua txias.
– Kub-kub kuj: Khaws ≥80% ntawm tensile zog tom qab 1000 Lub sij hawm ntawm 120 ° C (kuaj rau IEC 60811-407), haum rau high-kub ib puag ncig (e.g., nyob ze industrial machinery).
– Moisture Resistance: Kev nqus dej ≤0.4% (24 Nyob rau lub caij ntuj no ntawm 23 ° C) (kuaj los ntawm ISO 62), tiv thaiv o lossis degradation nyob rau hauv ib puag ncig ntub (e.g., underground kab, kev siv dej hiav txwv).
– UV Resistance: Khaws ≥80% ntawm tensile zog tom qab 1000 sij hawm raug UV (kuaj los ntawm ISO 4892-2), kom ntseeg tau cov kab hluav taws xob sab nraum zoov (e.g., overhead zog kab, hnub ci vaj huam sib luag) nyob tiv thaiv.
– Tshuaj tiv thaiv: Resistant rau:
– Mineral roj thiab roj (muaj nyob rau hauv industrial chaw).
– Dilute acids thiab alkalis (pom nyob rau hauv av los yog industrial ntws).
– Chlorinated kuab tshuaj (siv hauv kev tu kab mob).
Cov tshuaj tiv thaiv no tiv thaiv cov ntaub degradation uas tuaj yeem ua rau cov kab mob sib kis.
4.4 Txheej txheem Compatibility nrog Cable Manufacturing
Tshaj li kev ua haujlwm hauv kev siv kawg, cov ntaub yuav tsum integrate seamlessly nrog cable manufacturing txheej txheem:
– Wrapping Tshuab Compatibility: Cov tuab tuab thiab nro tso cai rau kev pub mis zoo rau hauv cov tshuab wrapping tshuab, nrog tsis muaj jams los yog tsis sib xws wrapping-txo cov khoom downtime.
– Adhesive Compatibility: Tau tshaj cov kab sib txuas (e.g., kub yaj, acrylic xim) siv los tuav lub qhwv, xyuas kom muaj kev sib raug zoo tsis muaj ntaub degradation.
– Slitting Performance: huv, fray-resistant npoo thaum hlais rau hauv nqaim strips (≥5mm dav), tshem tawm fiber ntau shedding uas yuav kis kab mob sib txuas.
– Kev luam tawm: Txais tus cwj mem rau kev cim (e.g., hom kab, qhov ntsuas voltage) tsis los ntshav, txhawb kev txheeb xyuas kab mob.
Cov khoom no txo cov nqi tsim khoom los ntawm kev txo cov khoom pov tseg, sijhawm poob, thiab rov ua dua-ua rau peb cov ntaub yog qhov kev xaiv zoo rau cov neeg tsim khoom cable.
5. Daim ntawv thov: Qhov twg Dub Stitch Bonded Cable Wrap Fabric Excels
WINIW's Black Stitch Bonded Cable Wrap Nonwoven Fabric Material yog tsim los rau cov kev siv cable tshwj xeeb, qhov twg nws tshwj xeeb ua ke ntawm rwb thaiv tsev, zog, thiab kev tiv thaiv ib puag ncig muab cov txiaj ntsig zoo. Hauv qab no yog cov kev siv tseem ceeb:
5.1 Low-to-Medium Voltage Fais Fab Cables
Fais fab cables faib hluav taws xob hauv tsev, kev lag luam, thiab kev teeb tsa kev lag luam (mus txog 10kV) yuav tsum tau txhim khu kev qha rwb thaiv tsev los tiv thaiv hluav taws xob to thiab luv circuits. Peb cov ntaub yog siv los ua:
– Core rwb thaiv tsev: Muab qhwv ib ncig ntawm tus neeg xyuas kom cais lawv, tiv thaiv tam sim no los ntawm cov cores.
– Jacket Underlayer: Ib txheej tiv thaiv ntawm tus neeg xyuas pib rwb thaiv tsev thiab lub tsho sab nrauv, tiv thaiv cov ntaub ntawv tsho (e.g., PVC, PE) los ntawm adhering rau conductors thiab ua rau rwb thaiv tsev puas thaum lub installation.
Nws lub zog dielectric siab thiab thermal stability ua rau nws zoo tagnrho rau cov ntawv thov no, kom ntseeg tau tias muaj kev nyab xeeb hluav taws xob faib txawm nyob rau hauv high-load tej yam kev mob.
5.2 Kev sib txuas lus & Cov ntaub ntawv Cables
Cov ntaub ntawv cables (e.g., Ethernet, fiber ntau optic) thiab kev sib txuas lus cables xav tau kev tiv thaiv cov teeb liab cuam tshuam thiab kev puas tsuaj rau lub cev. Peb cov ntaub yog siv rau:
– Cov ntaub thaiv npog: Muab qhwv ib ncig ntawm cov hlua khi los txhim kho electromagnetic cuam tshuam (EMI) thaiv, txhim kho lub teeb liab kev ncaj ncees nyob rau hauv high-suab nrov ib puag ncig (e.g., nyob ze cov kab hluav taws xob, cov cuab yeej siv tshuab).
– Fiber Optic Cable Buffering: Raws li ib tug mos mos, abrasion-resistant qhwv nyob ib ncig ntawm fiber optic strands, tiv thaiv cov iav fiber ntau los ntawm kev puas tsuaj thaum khoov lossis kev teeb tsa.
– Cable Bundling Taping: Kev ruaj ntseg ntau cov ntaub ntawv cables rau hauv pob khoom (e.g., hauv cov chaw zov me nyuam), nrog nws cov fray-resistant npoo tiv thaiv fiber ntau shedding uas yuav kis tau connectors.
Cov ntaub tsis muaj porosity tseem thaiv cov plua plav thiab ya raws, ncua lub neej ntawm rhiab cov ntaub ntawv kis tau tus mob.
5.3 Automotive & Industrial Cables
Cables nyob rau hauv automotive thiab industrial ib puag ncig ntsib cov xwm txheej heev (kub hloov pauv, roj raug, mechanical kev co). Peb cov ntaub yog siv rau:
– Automotive Wiring Harnesses: Wrapping ib tug xov tooj nyob rau hauv lub cav bays los yog undercarriages, qhov twg tiv taus roj, kub, thiab kev vibration yog qhov tseem ceeb. Nws yooj yim tso cai rau nws ua raws li qhov chaw nruj hauv kev tsim tsheb.
– Muaj Machinery Cables: Tiv thaiv cables hauv kev tsim khoom, qhov twg abrasion kuj tiv thaiv kev puas tsuaj los ntawm kev sib cuag nrog cov khoom txav.
– Robotics Cables: Wrapping cables nyob rau hauv robotic caj npab, qhov twg rov khoov (mus txog 1 lab lub voj voog) yuav tsum tau siab yooj thiab tsim kua muag kuj.
Automotive-qib versions ntawm peb cov ntaub raws li IATF 16949 qauv, kom ntseeg tau tias compatibility nrog automotive manufacturing yuav tsum.
5.4 Renewable Energy Cables
Cables hauv hnub ci, cua, thiab hydroelectric systems ua haujlwm nyob rau hauv hnyav sab nraum ib puag ncig, xav tau UV thiab noo noo tsis kam. Peb cov ntaub yog siv rau:
– Solar Vaj Huam Sib Luag Cables: Wrapping cables txuas hnub ci vaj huam sib luag, qhov twg UV tiv thaiv tiv thaiv degradation los ntawm lub hnub raug ntev.
– Cua Turbine Cables: Tiv thaiv cables hauv turbine nacelles, qhov twg kub heev (-40° C rau 100 ° C) thiab kev co yuav tsum thermal stability thiab durability.
– Underwater Hydro Cables: Raws li cov dej-resistant qhwv nyob rau hauv underwater cables, tiv thaiv dej ingress uas yuav ua rau rwb thaiv tsev tsis ua hauj lwm.
Nws qhov kev tiv thaiv ib puag ncig ua kom ntseeg tau tias kev ua tau zoo hauv cov kev siv hluav taws xob txuas ntxiv dua tshiab, txo cov nqi tu.
5.5 Tshwj xeeb Cables (Kho mob, Aerospace)
Cov kab tshwj xeeb xav tau cov ntaub ntawv uas ua tau raws li cov qauv kev cai nruj rau kev nyab xeeb thiab kev ua haujlwm. Peb cov ntaub yog siv rau hauv:
– Cov Khoom Siv Kho Mob Cables: Wrapping cables rau cov khoom siv kho mob (e.g., MRI tshuab, cov cuab yeej phais), qhov twg tsis muaj tshuaj lom, chemical-resistant cov ntaub ntawv yuav tsum tau (ua raws li ISO 10993 biocompatibility qauv).
– Aerospace Cables: Tiv thaiv avionics cables, qhov twg tsawg outgassing (Kev ntsuas raws li ASTM E595) thiab nplaim taws kuj (kuaj rau FAR 25.853) yog qhov tseem ceeb rau kev nyab xeeb.
Hauv cov ntawv thov no, cov ntaub qhov sib xws thiab kev ua raws li cov qauv nruj ua rau nws muaj kev ntseeg siab rau cov tuam ntxhab.
6. Ua raws & Cov ntawv pov thawj: Ua raws li cov qauv thoob ntiaj teb Cable
Txhawm rau kom tsim nyog rau kev lag luam thoob ntiaj teb cable, peb Dub Stitch Bonded Cable Wrap Nonwoven Fabric Khoom ua raws li cov qauv thoob ntiaj teb thiab cov ntawv pov thawj cuam tshuam rau cov khoom siv hluav taws xob thiab cable:
6.1 Cov qauv kev nyab xeeb hluav taws xob
- IEC 60243: International Electrotechnical Commission tus qauv rau dielectric lub zog ntawm cov ntaub ntawv insulating - peb cov ntaub tshaj qhov tsawg kawg nkaus yuav tsum tau ntawm 10kV / mm, xyuas kom muaj kev nyab xeeb siv hauv hluav taws xob cables.
- IEC 60093: IEC tus qauv rau qhov ntim thiab qhov chaw tiv taus ntawm cov ntaub ntawv insulating-ua raws li kev lees paub tsis tshua muaj hluav taws xob to, tseem ceeb rau kev siv rwb thaiv tsev.
- UL 94: Underwriters Laboratories tus qauv rau flammability - peb cov ntaub ua tiav V-2 ntsuam xyuas (self-extinguishing tom qab 10 vib nas this), txo qhov hluav taws kub hauv kev teeb tsa cable.
- ASTM D 149 Cov: American Society for Testing and Materials standard for dielectric breakdown voltage—peb cov ntaub ntawv raws li chav kawm 1 txheem rau hluav taws xob rwb thaiv tsev.
6.2 Khoom siv kev nyab xeeb & Environmental Standards
- RoHS Ua Raws Cai: Kev txwv tsis pub muaj tshuaj lom neeg cov lus qhia (2011/65/EU)- Peb cov ntaub tsis muaj txhuas, mercury, cadmium, los yog lwm yam txwv, ua kom muaj kev nyab xeeb hauv cov neeg siv khoom thiab cov ntawv thov kev lag luam.
- REACH Ua Raws Cai: Kev sau npe, Kev ntsuam xyuas, Kev tso cai thiab txwv tsis pub siv tshuaj (EU 1907/2006)-Txhua yam khoom nyob hauv daim ntaub tau sau npe nrog ECHA, kom ntseeg tau tias tsis muaj tshuaj lom neeg siv.
- ISO 14001: Kev tswj hwm ib puag ncig tus qauv - peb cov txheej txheem tsim khoom tau lees paub rau ISO 14001, txo qhov cuam tshuam ib puag ncig (e.g., kev txuag dej thiab hluav taws xob, pov tseg).
6.3 Kev lag luam-Specific Certifications
- IATF 16949: International Automotive Task Force tus qauv rau kev tswj xyuas tsheb zoo-peb cov ntaub ntawv qib tsheb ua tau raws li tus qauv no, kom ntseeg tau tias tsim nyog rau automotive wiring harnesses.
- ISO 13485: Kev tswj hwm tus qauv zoo rau cov khoom siv kho mob-peb cov ntaub ntawv kho mob ua raws, txhawb kev siv hauv cov khoom siv kho mob cables.
- UL Kev lees paub: Pom zoo los ntawm Underwriters Laboratories (UL File No. [XXX]) ua ib feem rau hluav taws xob rwb thaiv tsev, simplifying tus neeg siv ntawv pov thawj ntawm cov cables tiav.
6.4 Cov Ntawv Qhia Txog Kev Xeem Thib Peb
Peb muab cov ntaub ntawv qhia txog kev xeem thib peb los ntawm cov chaw kuaj mob uas tau lees paub (SGS, Intertek, TUV) npog:
– Cov khoom hluav taws xob (lub zog dielectric, tiv taus).
– Mechanical zog (tensile zog, kua muag tsis kam).
– Kev tiv thaiv ib puag ncig (UV, kub, ya raws).
– Kev ua raws li kev nyab xeeb (RoHS, REACH, flammability).
Cov ntawv ceeb toom no muaj rau cov neeg siv khoom thaum thov, txhawb lawv tus kheej cov txheej txheem ntawv pov thawj rau cov khoom tiav cable.
7. Vim li cas thiaj xaiv WINIW raws li koj tus neeg muag khoom Cable Wrap Fabric?
Nrog ntau tus neeg muag khoom hauv Suav teb muab cov ntaub ntawv nonwoven, WINIW sawv tawm raws li tus khub ntseeg siab rau cov tuam txhab cable nrhiav cov khoom zoo, tshwj xeeb cable qhwv cov ntaub ntawv. Peb qhov tshwj xeeb zoo suav nrog:
7.1 Tshwj xeeb hauv Cable-Qib Nonwovens
Tsis zoo li cov khoom siv nonwoven, peb tsom tshwj xeeb rau cov ntaub ntawv siv hluav taws xob thiab cable. Peb pab neeg muaj xws li engineers nrog kev txawj ntse nyob rau hauv ob qho tib si nonwoven technology thiab cable manufacturing, tso cai rau peb kom nkag siab thiab daws cov teeb meem tshwj xeeb ntawm cov ntaub qhwv cable - los ntawm kev ua haujlwm rwb thaiv tsev mus rau kev siv tshuab.
7.2 Zoo ib yam & Traceability
Peb ua raws li kev tswj hwm nruj nruj thoob plaws hauv kev tsim khoom:
– Txhua batch yog muab ib tug cim traceability code, txuas rau cov ntaub ntawv pov thawj raw khoom, ntau lawm tsis, thiab xeem tau.
– Peb lub Hoobkas ua haujlwm hauv tsev 15+ kuaj ib batch, suav nrog lub zog dielectric, tensile zog, thiab tuab-nrog cov txiaj ntsig khaws cia hauv cov ntaub ntawv digital rau 10 xyoo.
– Peb tuav ib tug defect npaum li cas <0.05%, far below the industry average of 0.5%, ensuring reliable supply for critical cable applications.
7.3 Muaj peev xwm ntau lawm & Kev xa khoom sai
Peb 300,000 meters / lub lim tiam muaj peev xwm ua kom peb tuaj yeem ua tau raws li kev txiav txim loj nrog lub sijhawm luv luv:
– Txheem xaj (≤100,000 meters): 5-7 hnub.
– Kev txiav txim loj (100,000- 300,000 m): 7-10 hnub.
– Kev txiav txim ceev (≤ 50,000 meters): 3-4 hnub (nrog expedited ntau lawm).
Peb xa khoom thoob ntiaj teb los ntawm hiav txwv, huab cua, los yog qhia (DHL / FedEx), nrog rau qhov rooj-rau-qhov kev pabcuam muaj los ua kom yooj yim logistics rau peb cov neeg siv khoom.
7.4 Customization Muaj peev xwm
Peb nkag siab tias cov tuam txhab cable muaj cov kev xav tau tshwj xeeb, yog li peb muab kev cai dav dav:
– Thickness: 0.25mm-0.5 hli.
– Qhov hnyav: 70gsm - 120 gsm.
– Dav: 50cm - 200 cm.
– Xim: Dub (txheem), dawb, los yog kev cai xim (yam tsawg kawg nkaus 100,000 meters).
– Ntim: Kev cai yob ntev, qhov loj me, los yog daim ntawv lo.
Peb pab neeg technical ua haujlwm nrog cov neeg siv khoom los tsim cov kev daws teeb meem, muab cov qauv thiab cov ntaub ntawv ntsuam xyuas kom paub tseeb tias kev ua tau zoo ua ntej kev tsim tawm tag nrho.
7.5 Tus nqi sib tw & Cov ntsiab lus pob tshab
Raws li cov chaw tsim khoom ncaj qha, peb muab lub Hoobkas ncaj qha tus nqi tsis muaj tus neeg nruab nrab markups. Peb pob tshab pricing qauv muaj xws li ntim txo nqi:
– 10,000- 50,000 m: Txheem tus nqi.
– 50,000- 100,000 m: 5% luv nqi.
– 100,000+ meters: 10% luv nqi.
Peb kuj muab cov nqe lus them nqi hloov pauv (T/T, L/C, los yog Alibaba Trade Assurance) los txhawb cov neeg siv khoom xav tau nyiaj txiag txaus.
8. Ordering Information & Tiv tauj Paub meej
WINIW tau cog lus los muab cov khoom zoo tshaj plaws Dub Stitch Bonded Cable Wrap Nonwoven Fabric Khoom rau cable manufacturers thoob ntiaj teb. Txawm hais tias koj xav tau cov qauv specifications lossis kev cai daws teeb meem, peb pab neeg yog npaj los txhawb koj cov kev xav tau.
Kev txiav txim
- Hu rau peb pab neeg muag khoom nrog koj cov kev xav tau (tuab, hnyav, dav, kom muaj nuj nqis, thiab tej kev cai specifications).
- Peb muab cov ncauj lus kom ntxaws nyob rau hauv 24 teev, suav nrog tus nqi, coj lub sijhawm, thiab kev xaiv shipping.
- Thaum thov, peb xa cov qauv dawb (1 meter) rau koj qhov kev sim thiab kev pom zoo (tus neeg siv khoom them tus nqi thauj khoom).
- Tom qab kuaj pom zoo, peb lees paub qhov kev txiav txim thiab pib ntau lawm, nrog cov kev hloov kho tshiab tsis tu ncua.
- Cov khoom tiav raug tshuaj xyuas, ntim, thiab xa nrog tag nrho cov ntaub ntawv tsim nyog (cov ntawv xeem, daim ntawv pov thawj, coj mus muag invoice).
Cov ntaub ntawv tiv tauj
Lub tuam txhab npe: WINIW Nonwoven Fabric Co., Ltd.
Peb txais tos cov lus nug los ntawm cable manufacturers, cov neeg faib khoom, thiab cov neeg siv khoom lag luam thoob ntiaj teb. Hu rau peb niaj hnub no kom paub seb peb cov Dub Stitch Bonded Cable Wrap Nonwoven Fabric Khoom tuaj yeem txhim kho kev ua tau zoo thiab kev ntseeg siab ntawm koj cov khoom siv cable!
