Бет маскасы үчүн эритилген токулган эмес кездеме

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Бет маскасы үчүн эритилген токулган эмес кездеме | Кытай мыкты камсыздоочу & Өндүрүүчү – WINIW

1. Продукцияга сереп салуу: WINIW Melt-blown Nonwoven Fabric – Core Material for Face Mask Production

Жетекчи катары Кытайда негизделген жеткирүүчү жана өндүрүүчүсү of nonwoven materials, WINIW Nonwoven Materials Co., Ltd. жогорку ендурумдуу чыгарууга адистешкен Бет маскасы үчүн эритилген токулган эмес кездеме—the critical filtration layer that determines a mask’s ability to block particles, бактериялар, and aerosols. B2B кардарлары үчүн гана иштелип чыккан (face mask factories, medical supply companies, жана жеке коргонуу каражаттары (ЖКК) өндүрүүчүлөр), our melt-blown fabric is engineered with 100% virgin polypropylene (PP) and advanced melt-blown technology, meeting global standards for medical and civilian face masks (including GB/T 32610-2016, IN 14683, and ASTM F2100).

Unlike low-quality recycled PP alternatives, WINIW’s melt-blown fabric uses 100% origin PP resin (PP grade: PP-H 1500), ensuring consistent fiber fineness (1–5 мкм), жогорку чыпкалоо натыйжалуулугу (PFE ≥95% as standard, чейин 99.9% for N95-grade), and reliable mechanical performance. өндүрүштүк кубаттуулугу менен 800 тонна/ай (10,000 тонна/жыл) боюнча 12 dedicated melt-blown lines, we support large-scale face mask production—from 20ft container trial orders (3 тонна) to annual contracts of 500+ тонна. Our commitment to “quality, ылдамдык, and value” has made us a trusted partner for 300+ face mask manufacturers in 40+ өлкөлөр, including key markets like the EU, АКШ, Түштүк-Чыгыш Азия, and the Middle East.

Whether you’re producing disposable civilian masks, medical surgical masks, or N95/KN95 respirators, WINIW’s melt-blown fabric provides the core filtration performance your products need. We offer flexible customization (filtration grade, туурасы, функционалдык дарылоо) and end-to-end support—from sample testing to on-time container delivery—ensuring seamless integration into your mask production lines.

2. Техникалык мүнөздөмөлөр: Melt-blown Nonwoven Fabric for Face Mask – Detailed Parameters

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is defined by precise technical parameters, each calibrated to meet the strict requirements of face mask production. Төмөндө стандарттык спецификациялардын толук бөлүштүрүлүшү болуп саналат, ыңгайлаштырылган диапазондор, and industrial significance—critical for B2B clients to verify compatibility with their mask-making equipment and target market standards.

Параметр	Стандарттык спецификация (Face Mask Grade)	Ыңгайлаштырылган диапазон	Сыноо ыкмасы	Significance for Face Mask Production
Материалдык состав	100% Origin PP (Полипропилен) Resin (Баа: PP-H 1500)	PP + 5–15% PE (жумшактык үчүн); PP + 1–3% functional masterbatch (antibacterial/antistatic)	FTIR спектроскопиясы (ASTM D5594)	100% origin PP ensures low impurity content (≤0,1%), avoiding fiber breakage during mask pleating and ensuring biocompatibility (уулуу эмес, гипоаллергендик).
Өндүрүш технологиясы	эриген (One-step extrusion, high-velocity hot air drawing)	Modified melt-blown (with electrostatic charging station for high-efficiency grades)	Визуалдык текшерүү + Fiber Diameter Analysis	Melt-blown process creates ultra-fine fibers (1–5 мкм) that form a dense, porous structure—critical for capturing 0.3μm particles (the benchmark for mask filtration).
Туурасы	170см, 180см (үзгүлтүксүз түрмөк)	100cm–220cm (custom width for specific mask machines: мис., 120cm for small-format civilian masks)	Санариптик калипер (ASTM D3774)	170cm/180cm widths match most industrial mask production lines (output 50–150 masks/minute); custom widths reduce material waste (≤5% vs. 10–15% with mismatched widths).
Grammage (Бирдик аянтка салмак)	20г/м², 25г/м², 30г/м² (standard for mask filtration layer)	15г/м² (lightweight civilian masks) – 50g/m² (heavy-duty N95 respirators)	Баланс (ASTM D3776)	20–30g/m² is the “sweet spot”: 20g for civilian masks (дем алуучу + PFE ≥90%); 30g for medical masks (PFE ≥95% + barrier against bodily fluids).
Fiber диаметри	1–5 мкм (орточо: 3 мкм)	0.5–8 μm (0.5–2 μm for N95-grade; 3–8 μm for civilian-grade)	Скандоочу электрондук микроскоп (КАЙСЫ) (ISO 13776)	Майда жипчелер (1–3 μm) increase surface area and pore density, enhancing filtration efficiency; larger fibers (3–5 мкм) improve breathability for civilian use.
Фильтрациянын натыйжалуулугу (PFE)	≥95% (for 0.3μm NaCl aerosols) – Standard Grade	≥90% (Civilian Grade, GB/T 32610); ≥99% (N95/KN95 Grade, GB 2626); ≥99,9% (Медициналык даража, IN 14683 IIR түрү)	TSI 8130 Automated Filter Tester (ASTM F2299)	PFE (Бөлүкчөлөрдү чыпкалоонун эффективдүүлүгү) is the key metric for masks: ≥95% meets medical surgical mask requirements; ≥99% meets N95/KN95 respirator standards.
Бактериялык фильтрациянын эффективдүүлүгү (BFE)	≥95% (for Staphylococcus aureus, 3.0мкм)	≥98% (Медициналык даража, IN 14683)	AATCC 100 / ISO 22196	BFE measures the fabric’s ability to block bacteria—critical for medical masks used in hospitals and healthcare settings.
Дем алуу жөндөмдүүлүгү (Аба өткөрүмдүүлүк)	30–60 L/m²/s (саат 125 Па басым)	20–80 L/m²/s (20–30 for N95; 50–80 for civilian masks)	Air Permeability Tester (ISO 9237)	Balances filtration and comfort: 30–60 L/m²/s ensures users can breathe easily (no hypoxia) while maintaining high PFE.
Суу сактагыч	3–4-деңгээл (AATCC 22, спрей сыноо)	Деңгээл 5 (for medical masks, IN 14683 IIR түрү)	AATCC 22 (Spray Test)	Суу откоруу (3–5-деңгээл) prevents bodily fluids (мис., шилекей, кан) from penetrating the mask—essential for medical surgical masks.
Тартуу күчү (Машина багыты)	≥12 N/5cm	≥10–15 N/5cm	Универсал сыноочу машина (ASTM D882)	Жогорку чыңалуу күчү (≥12 N/5cm) withstands mask pleating, кесүү, and ear-loop welding without tearing—reducing production waste.
Тыныгуудагы узартуу	≥30%	25–40%	ASTM D882	Elongation allows the fabric to conform to mask shaping (мис., nose wire pressing) сынбай, ensuring a tight fit on the face.
Таңгактоо	Роллдор боюнча: Ички катмар (ON тасма), outer layer (крафт кагаз түтүк + суу өткөрбөйт токулган баштык); Roll diameter: 150mm–200mm; Өзөктүн диаметри: 76мм	Custom core diameter (38mm/50mm for small machines); Вакуумдук таңгак (узак мөөнөттүү сактоо үчүн)	ASTM D4392	Waterproof packaging prevents moisture absorption (PP absorbs ≤0.03% moisture) жеткирүү учурунда; standard 76mm core fits most mask machine unwinding systems.
Жеткирүү убактысы	10– 20 күн (after order confirmation)	7-10 күн (urgent order, аба жүк ташуу); 20– 30 күн (customized large orders)	Production Schedule + Logistics Timeline	10–20 days balances production quality and speed; urgent 7–10 day delivery supports clients with tight production deadlines (мис., пандемия реакциясы).
MOQ (Минималдуу заказ саны)	20фут контейнер (3 тонна)	1 тонна (sample order, аба жүк ташуу); 6 тонна (40фут контейнер); 7 тонна (40HQ container)	Container Loading Calculation	3 tons/20ft container is optimal for small-to-mid-sized mask factories (produces ~3 million civilian masks); 6–7 tons for large-scale manufacturers (10–15 million masks).
Сертификаттар	ISO 9001, CE (IN 14683), FDA (21 CFR 820)	НИОШ (for US N95 masks), GB 2626 (China KN95), ASTM F2100 (US medical masks)	Үчүнчү Тарап Сыноо (SGS/Intertek)	Global certifications ensure mask products meet target market regulations (мис., CE for EU, FDA for US), avoiding customs delays and recalls.

3. Core Characteristics: Why WINIW’s Melt-blown Fabric Is Ideal for Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask stands out in the market due to its tailored characteristics—each designed to solve key pain points for mask manufacturers (мис., low filtration efficiency, high production waste, poor breathability). Below is a detailed breakdown of its standout features and their benefits for face mask production.

3.1 100% Origin PP: Туруктуу сапат & Биологиялык шайкештик

Биз гана колдонобуз 100% virgin PP resin (Grade PP-H 1500)—a high-melt-flow-index (MFI = 1500 g/10min) material specifically formulated for melt-blown nonwovens. Unlike recycled PP (which contains impurities like dyes, fillers, and degraded polymers), origin PP offers:

Uniform Fiber Formation: Low impurity content (≤0,1%) ensures consistent fiber diameter (1–5 мкм) across the roll—critical for uniform filtration efficiency (PFE variation ≤±2% vs. ±5–8% with recycled PP).
Биологиялык шайкештик: FDA менен жолугушат 21 CFR 177.1520 (food-contact grade) жана ISO 10993 (биологиялык шайкештик), ensuring the fabric is non-toxic, гипоаллергендик, and safe for skin contact (even for sensitive users like children and healthcare workers).
High Thermal Stability: Withstands mask production processes like ultrasonic welding (150–200°C) and autoclave sterilization (121°C, for reusable medical masks) эрибей же бузулбай.

Кардардын таасири: A Vietnamese mask factory switched from recycled PP melt-blown fabric to WINIW’s origin PP version. Their mask PFE variation dropped from ±7% to ±2%, тартып баш тартуу ставкаларын азайтуу 12% to 3%—saving 900,000 masks/ month ($45,000 сырьелук чыгымдарда).

3.2 Жогорку чыпкалоо эффективдүүлүгү (PFE ≥95% as Standard)

The primary function of a face mask’s melt-blown layer is to block particles—and WINIW’s fabric delivers industry-leading filtration:

Ultra-Fine Fiber Structure: Our melt-blown process uses high-velocity hot air (300–350°C) to draw PP melt into 1–5 μm fibers (1/20 the diameter of a human hair). These fibers form a dense, 3D porous network that traps 0.3μm particles (мис., вирустар, бактериялар, PM2.5) via interception, inertial impaction, and electrostatic adsorption.
Electrostatic Charging (Кошумча): For N95/KN95-grade fabric, we add an inline electrostatic charging station that imparts a permanent electric charge to fibers. This charge enhances particle capture by 15–20% (PFE ≥99%) дем алуу жөндөмүн азайтпастан.
Consistent Across the Roll: Биздин 12 melt-blown lines are equipped with real-time PFE monitoring (TSI 8130 testers) that samples fabric every 5 метр. If PFE drops below the target (мис., 95%), the line automatically adjusts—ensuring 100% of the roll meets your specification.

Кардардын таасири: A US medical supply company used WINIW’s PFE ≥99% fabric to produce N95 respirators. The fabric passed NIOSH certification on the first attempt (vs. 3 failed attempts with a competitor’s fabric), enabling them to supply 500,000 respirators to US hospitals during a shortage.

3.3 Balanced Breathability & Комфорт

High filtration should not come at the cost of comfort—WINIW’s fabric strikes the perfect balance:

Optimized Air Permeability: 30–60 L/m²/s (саат 125 Па) ensures users can breathe normally (respiratory resistance ≤49 Pa/cm², meeting GB 2626 стандарттар). For civilian masks, we offer 50–80 L/m²/s fabric (even more breathable) without compromising PFE ≥90%.
Жумшак Текстура: The fine, continuous PP fibers create a smooth, non-abrasive surface that won’t irritate skin—even after 8+ hours of wear (critical for healthcare workers). Unlike harsh woven fabrics, our melt-blown fabric conforms to the face for a comfortable fit.
Low Moisture Retention: PP is inherently hydrophobic (moisture absorption ≤0.03%), so the fabric won’t trap sweat or moisture—reducing skin irritation and bacterial growth (a common complaint with cotton masks).

Кардардын таасири: A Chinese civilian mask brand used WINIW’s 20g/m², 60 L/m²/s fabric to launch a “daily wear” mask. Consumer surveys showed 85% of users rated the mask “very comfortable” (vs. 50% for their previous product), driving a 40% increase in sales.

3.4 Туруктуу & Processable: Reduces Production Waste

Mask manufacturers need fabric that can withstand high-speed production—WINIW’s melt-blown fabric delivers:

Жогорку созуу күчү: ≥12 N/5cm (машина багыты) ensures the fabric resists tearing during pleating (чейин 10 pleats/mask), кесүү (high-speed rotary cutters), and ear-loop welding (УЗИ же жылуулук мөөр).
Shrink-Resistant: Shrinkage rate ≤2% (after washing at 60°C) prevents mask deformation during production or use. This is critical for medical masks that require a consistent fit to seal against the face.
Tear-Resistant: Tear strength ≥5 N (ASTM D1004) ensures the fabric won’t rip during handling (мис., stacking masks, таңгактоо) же колдонуңуз (мис., adjusting the mask on the face).

Кардардын таасири: An Indian mask factory producing 100,000 masks/day switched to WINIW’s fabric. Their production waste dropped from 8% 2%ке чейин — үнөмдөө 6,000 masks/day ($300/day) and reducing downtime for machine adjustments (тартып 2 саат/күн чейин 30 мүнөт/күн).

3.5 Customizable Functional Treatments

We offer optional functional treatments to tailor the fabric to your mask’s specific use case—all compliant with global safety standards:

Антибактериалдык дарылоо: Күмүш иону менен куюлган (Ag⁺) мастербетч (1–3%) тоскоол кылат 99% бактериялардын (Staphylococcus aureus, Escherichia coli) AATCC боюнча 100. Ideal for medical masks and reusable civilian masks (extends service life to 3–5 wears).
Антистатикалык дарылоо: Adds carbon black or antistatic masterbatch (2–5%) беттик каршылыгын ≤10⁸ Ω чейин төмөндөтүү үчүн. Critical for masks used in electronic factories (электростатикалык разряддын алдын алат) жана саламаттыкты сактоо (чаң тартууну азайтат).
Anti-UV Treatment: UV стабилизаторлорду камтыйт (1–5%) that block 90–99% of UV-A and UV-B rays (UPF 50+). Suitable for outdoor masks (мис., construction workers, cyclists).
Өрткө каршы дарылоо: Uses halogen-free flame retardant masterbatch (5–8%) to meet UL 94 V0 standards. For masks used in high-risk environments (мис., firefighters, industrial workers).

Кардардын таасири: A Middle Eastern mask manufacturer ordered WINIW’s antibacterial + anti-UV melt-blown fabric for outdoor worker masks. The product became the top seller in construction and oil fields, менен 90% of clients reordering due to its long-lasting antibacterial effect and sun protection.

3.6 Экологиялык таза & Туруктуу

As a responsible manufacturer, WINIW ensures our melt-blown fabric aligns with global sustainability goals:

Кайра иштетилүүчү материал: PP is 100% recyclable—post-production fabric waste (кыркмалар, бузулган роликтер) can be reprocessed into PP pellets for other nonwoven products (мис., соода сумкалары, жалаяк астарлары), полигондогу калдыктарды азайтуу.
Төмөн көмүртек изи: Our melt-blown lines use 20% күн энергиясы (on-site 500kW solar panel array) and recycle 90% технологиялык суунун. Бул көмүртек чыгарууну азайтат 1.8 кг CO₂/кг кездеме (vs. 2.5 kg CO₂/kg for conventional lines).
Non-Toxic Production: We use no harmful chemicals (мис., формальдегид, оор металлдар) in production—ensuring the fabric is safe for users and the environment. Our factory is ISO 14001-certified (environmental management system).

Кардардын таасири: A European mask brand using WINIW’s fabric earned EU Ecolabel certification for its “sustainable mask” line. The certification helped the brand enter eco-conscious retail chains (мис., IKEA, Х&М), тарабынан сатууну көбөйтүү 25% ичинде 6 айлар.

4. Өндүрүш процесси: How WINIW Makes High-Quality Melt-blown Fabric for Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is produced via a 7-step precision process—each step optimized to ensure consistent quality, жогорку чыпкалоо натыйжалуулугу, жана кайра иштетүү жөндөмдүүлүгү. Биздин 12 dedicated melt-blown lines (imported from Germany and China) иштетүү 24/7, with strict quality control at every stage.

Кадам 1: Чийки затты тандоо & Даярдоо

Биз булак 100% origin PP resin (Grade PP-H 1500) жогорку дүйнөлүк жеткирүүчүлөрдөн (мис., Sinopec, LyondellBasell) with MFI = 1500 g/10min (critical for fine fiber formation). The resin is tested for purity (FTIR спектроскопиясы), MFI (ASTM D1238), жана нымдуулук (Карл Фишер титрлөө ≤0,05%). For functional fabrics (антибактериалдык, антистатикалык), we mix PP resin with certified masterbatches (мис., silver ion masterbatch from BASF) in a high-speed mixer (1,500 rpm) to ensure uniform dispersion.

Кадам 2: Эрүү & Экструзия

The PP mixture is fed into a twin-screw extruder (буроонун диаметри: 65мм) менен 5 жылытуу зоналары (температура: 180°C → 200°C → 220°C → 210°C → 200°C). The extruder melts the PP into a uniform molten polymer (илешкектүүлүк: 1,000–1,500 Pa·s) and pushes it through a spinneret (1,200–2,000 holes, тешик диаметри: 0.2–0.4mm). A melt pump controls the flow rate (20–50 kg/hour) to ensure consistent fiber output.

Кадам 3: Hot Air Drawing (Melt-blown Core Process)

As the molten PP exits the spinneret, high-velocity hot air (300–350°C, басым: 0.2–0.5 MPa) is blown from two sides of the spinneret. This air stretches the PP streams into ultra-fine fibers (1–5 мкм) by breaking the molten polymer into thin filaments. The air velocity and temperature are precisely controlled (via PLC) to adjust fiber diameter: higher velocity/temperature = finer fibers (for high PFE), lower velocity/temperature = coarser fibers (for better breathability).

Кадам 4: Fiber Deposition & Web Formation

The fine PP fibers are deposited onto a moving conveyor belt (mesh belt, ылдамдык: 5–15 м/мин) to form a continuous nonwoven web. The conveyor’s speed controls the fabric’s grammage (мис., slower speed = higher grammage: 30g/m² for medical masks). A suction system under the belt ensures uniform fiber distribution (web thickness variation ≤±5%)—critical for consistent filtration efficiency across the roll.

Кадам 5: Functional Treatment (Кошумча)

For fabrics requiring antibacterial, антистатикалык, or other treatments, the web passes through an inline treatment station:

Антибактериалдык: Sprays silver ion solution (1–3% concentration) onto the web, followed by a drying oven (80–100°C) дарылоону чечүү үчүн.
Антистатикалык: Coats the web with carbon black dispersion (2–5%) via kiss-roll coating, then dries at 120°C.
Electrostatic Charging: For N95-grade fabric, the web passes through a corona charging station (voltage: 10–20 kV) that imparts a permanent electric charge to the fibers.

Кадам 6: Каландрлөө & Байланыш

The web enters a calender (two heated rolls, температура: 120–140°C, басым: 5–10 MPa) жипчелерди бириктирүү үчүн. Calendering increases the fabric’s tensile strength and reduces fiber shedding (critical for mask production, as loose fibers can irritate users’ lungs). The calender’s gap is adjusted to match the fabric’s grammage (мис., 0.1mm gap for 20g/m² fabric).

Кадам 7: Слитинг, Ороо & Сапатты текшерүү

The continuous web is slit into the desired width (170см, 180см, же салт) using a rotary slitter. The slit fabric is wound onto paper cores (76мм диаметри) to form rolls (узундугу: 500–1,000 meters/roll, depending on grammage). Ар бир ролик өтөт:

Онлайн тестирлөө: PFE (TSI 8130), аба өткөрүмдүүлүк (ISO 9237), жана грамматика (ASTM D3776) tested every 5 метр.
Offline Testing: Тартуу күчү (ASTM D882), BFE (AATCC 100), and water repellency (AATCC 22) tested for each batch (1 sample/roll).
Визуалдык текшерүү: кемчиликтерди текшерүү (тешиктер, бирдей эмес жоондугу, булгануу) — defective sections are marked and removed.

Qualified rolls are packaged (ON тасма + woven bag) and stored in a dry warehouse (температура: 15–30°C, нымдуулук: 40–60%) awaiting shipment.

5. Колдонмо: How WINIW’s Melt-blown Fabric Powers Different Types of Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is versatile enough to meet the requirements of all major mask types—from disposable civilian masks to high-performance N95 respirators. Below is how our fabric is used in each application, with tailored specifications for optimal performance.

5.1 Disposable Civilian Face Masks (Daily Protection)

Civilian masks prioritize comfort, дем алуу, and basic filtration (PFE ≥90%) for daily use (commuting, соода, коомдук жайлар). WINIW’s recommended specifications:

Grammage: 15–20 g/m²
PFE: ≥90% (0.3мкм бөлүкчөлөр)
Аба өткөрүмдүүлүк: 50–80 L/m²/s
Туурасы: 170см (fits most civilian mask machines, output 80–120 masks/minute)
Кошумча: Anti-UV (UPF 50+) сыртта колдонуу үчүн

Артыкчылыктары: The lightweight (15–20g/m²) fabric is easy to wear for hours, while 50–80 L/m²/s breathability prevents stuffiness. PFE ≥90% blocks most airborne particles (мис., чаң, чаңча, general bacteria), meeting China’s GB/T 32610-2016 “Technical Specification for Daily Protective Masks.”

Кардардын мисалы: A Southeast Asian consumer goods company used WINIW’s 20g/m², PFE ≥90% fabric to produce 5 million civilian masks/month. The masks sold out in local supermarkets due to their comfort and affordability, leading the client to double their order to 10 million masks/month.

5.2 Medical Surgical Masks (Саламаттыкты сактоо жөндөөлөрү)

Medical surgical masks require higher filtration (PFE ≥95%), суюктук каршылык, and bacterial barrier properties for use in hospitals, клиникалар, жана лабораториялар. WINIW’s recommended specifications:

Grammage: 25–30 g/m²
PFE: ≥95% (0.3мкм бөлүкчөлөр); BFE: ≥95% (Staphylococcus aureus)
Аба өткөрүмдүүлүк: 30–50 L/m²/s
Суу сактагыч: Level 4–5 (AATCC 22)
Туурасы: 180см (for high-speed medical mask lines, output 100–150 masks/minute)
Сертификаттар: CE (IN 14683 Type II/IIR), FDA (21 CFR 820)

Артыкчылыктары: 25–30g/m² fabric provides a dense filtration layer (PFE ≥95%) that blocks viruses and bacteria, while Level 4–5 water repellency prevents bodily fluids (шилекей, кан) from penetrating. Meets EU EN 14683 (Type II/IIR) and US ASTM F2100 (Деңгээл 2/3) standards for medical surgical masks.

Кардардын мисалы: A Chinese medical device manufacturer used WINIW’s 30g/m², PFE ≥95% fabric to produce medical surgical masks for export to the EU. The fabric’s CE certification (IN 14683 IIR түрү) ensured smooth customs clearance, and the client now supplies 2 million masks/week to EU hospitals.

5.3 N95/KN95 Respirators (High-Risk Environments)

N95/KN95 respirators are designed for high-risk scenarios (мис., пандемия реакциясы, infectious disease wards, industrial dust) and require maximum filtration (PFE ≥99%) and a tight facial seal. WINIW’s recommended specifications:

Grammage: 35–50 g/m²
PFE: ≥99% (0.3мкм бөлүкчөлөр); BFE: ≥98%
Аба өткөрүмдүүлүк: 20–30 L/m²/s
Electrostatic Charging: Permanent charge (enhances PFE to ≥99%)
Туурасы: 170–180cm (for N95 mask machines with cup-shaped or flat-fold design)
Сертификаттар: НИОШ (US N95), GB 2626-2019 (China KN95)

Артыкчылыктары: The heavyweight (35–50g/m²) fabric with electrostatic charging delivers PFE ≥99%, blocking 99% of 0.3μm particles (including viruses like COVID-19). Despite high filtration, 20–30 L/m²/s breathability ensures healthcare workers can wear the respirator for 8+ саат. Meets NIOSH (42 CFR бөлүгү 84) and GB 2626-2019 (KN95) стандарттар.

Кардардын мисалы: A US-based PPE supplier used WINIW’s 40g/m², PFE ≥99% electrostatic melt-blown fabric to produce N95 respirators. The fabric passed NIOSH testing on the first try, and the client was awarded a $10M contract to supply respirators to US federal agencies during a public health emergency.

5.4 Specialized Masks (Custom Applications)

WINIW’s customizable fabric also supports niche mask types for specific industries:

Antibacterial Masks: For reusable masks (3–5 wears), use our 25g/m² fabric with silver ion antibacterial treatment (99% bacteria inhibition). Ideal for schools, кеңселер, and public transport.
Antistatic Masks: 30g/m² fabric with antistatic treatment (беттик каршылык ≤10⁸ Ω) for electronic factories (prevents electrostatic discharge damage to components).
Outdoor Worker Masks: 20g/m² fabric with anti-UV (UPF 50+) and water repellency (Деңгээл 4) for construction, айыл чарбасы, and oil field workers (protects against sun and rain).

Кардардын мисалы: A Japanese electronics company ordered WINIW’s antistatic melt-blown fabric for masks used in cleanrooms. кездеме аз бетине каршылык (≤10⁷ Ω) prevented electrostatic discharge, reducing component defects by 15% and saving the company $200,000/year.

6. Why Choose WINIW as Your Melt-blown Fabric Supplier & Өндүрүүчү

As a leading China-based supplier and manufacturer of Melt-blown Nonwoven Fabric for Face Mask, WINIW offers unique advantages that support B2B clients’ success—from large-scale production capacity to global logistics and after-sales support. Төмөндө негизги себептери болуп саналат 300+ mask manufacturers worldwide trust us.

6.1 Ири масштабдагы өндүрүштүк кубаттуулук (10,000 Тонна/Жыл)

We operate 12 dedicated melt-blown lines (each 65mm screw diameter) with a total capacity of 800 тонна/ай (10,000 тонна/жыл)—enough to produce:

500 million civilian masks (20g/m² fabric) жылына.
200 million medical surgical masks (30g/m² fabric) жылына.
100 million N95 respirators (40g/m² fabric) жылына.

This capacity ensures we can fulfill even the largest orders:

20фут контейнер (3 тонна): 7–10 days delivery (in stock for standard grades).
40фут контейнер (6 тонна): 10–15 days delivery.
Жылдык келишимдер (500+ тонна): Fixed monthly delivery schedules (мис., 50 тонна/ай) with price stability (12-month fixed pricing).

Жогорку суроо-талап учурунда (мис., pandemic outbreaks), кубаттуулугун жогорулата алабыз 20% (кошуу 2 more lines) to meet urgent client needs.

6.2 Катуу сапатты көзөмөлдөө & Глобалдык сертификаттар

Quality is non-negotiable for mask materials—WINIW implements a 3-layer quality control system:

чийки зат QC: 100% testing of PP resin (тазалык, MFI, нымдуулук) and masterbatches (certification verification) өндүрүш алдында.
In-Line QC: Real-time monitoring of PFE, салмак, and fiber diameter every 5 метр; automatic line adjustment for deviations.
Акыркы QC: Each roll tested for PFE, BFE, тартылуу күчү, жана аба өткөрүмдүүлүк; batch testing by SGS/Intertek (third-party) for certifications.

Our fabric holds global certifications critical for mask exports:

ISO 9001:2015 (сапатты башкаруу системасы).
CE (IN 14683 Type II/IIR) for EU medical masks.
FDA (21 CFR 820) for US medical masks.
GB 2626-2019 (China KN95) and GB/T 32610-2016 (civilian masks).
НИОШ (for US N95 respirators, via partner testing labs).

6.3 Конкурстук баа & Ийкемдүү шарттар

Түздөн-түз өндүрүүчү катары (ортомчулар жок), сунуштайбыз factory-direct pricing that is 10–15% lower than trading companies. Негизги баа артыкчылыктары:

Көлөмдүк арзандатуулар: 5% off for orders ≥10 tons/month; 10% off for annual contracts ≥100 tons; 15% жылдык келишимдер үчүн өчүрүү ≥500 тонна.
Узак мөөнөттүү келишимдер: 12- 24 айлык белгиленген баа (protects clients from PP resin price fluctuations, which can rise 20–30% during supply shortages).
Үлгү буйруктары: 1-ton sample orders available at a 5% премиум (аба жүк ташуу) for clients to test before large-scale purchases.

Flexible payment terms:

Жаңы кардарлар: T/T (30% алдын ала, 70% B/L көчүрмөсүнө каршы) же L/C көргөндө.
Белгиленген кардарлар (1+ жыл): Эсеп ачуу (тор 30/60 күн) же ай сайын эсепке алуу.

6.4 Global Logistics & Fast Delivery

We partner with top logistics providers to ensure on-time delivery to 40+ өлкөлөр:

Деңиз жүктөрү: Maersk, COSCO, and Evergreen—20ft container (3 тонна) to EU/US: 25– 35 күн; to Southeast Asia: 7– 15 күн.
Аба жүк ташуу: DHL, FedEx—1-ton sample order to EU/US: 3– 5 күн (шашылыш буйруктар).
Бажы тариздөө: Экспортко бардык документтерди даярдайбыз (коммерциялык эсеп-фактура, пакеттөө тизмеси, келип чыгышы тууралуу күбөлүк, сертификаттоо отчеттору) кечигүүлөрдү болтурбоо үчүн. ЕБ кардарлары үчүн, КНСти сактоо үчүн EORI жана IOSS номерлерин беребиз.
Складдык: 500-ton inventory of standard grades (20–30g/m², PFE ≥95%) in Xiamen port warehouse—enables 7-day delivery for urgent sea freight orders.

6.5 Атайын кардарларды колдоо

Биздин команда 10+ English-speaking account managers provides end-to-end support for B2B clients:

Техникалык колдоо: Free sample testing (PFE, BFE, аба өткөрүмдүүлүк) in our in-house lab; on-site technical visits (заказдар үчүн ≥100 тонна/жыл) to optimize fabric integration into your mask machines.
Заказды көзөмөлдөө: Online portal to track production progress, shipment status, and customs clearance.
Сатуудан кийинки колдоо: 24/7 ишеним телефону (+0086-189-6568-7670) for troubleshooting; бузулган роликтерди алмаштыруу (үчүнчү жактын тестирлөө аркылуу тастыкталган) ичинде 7 алуу күндөрү.
Customization Support: Р&D командасы (5 инженерлер) to develop custom fabric specifications (мис., unique width, функционалдык дарылоо) in 10–15 days.

7. Кардарлардын Ийгиликтери: How WINIW’s Melt-blown Fabric Helped Mask Manufacturers Grow

Below are real-world examples of how our Melt-blown Nonwoven Fabric for Face Mask has solved client challenges and driven business growth.

Case Study 1: US Medical Supplier Passes NIOSH Certification & Wins Government Contract

Кардар: A US-based medical supply company specializing in PPE (жылдык киреше: $20М).
Чакыруу: Needed N95-grade melt-blown fabric that could pass NIOSH certification (42 CFR бөлүгү 84) to bid on a $10M federal contract for respirators. Previous supplier’s fabric failed NIOSH testing twice (PFE dropped to 92% during durability tests).
Чечим: WINIW’s 40g/m² melt-blown fabric with electrostatic charging (PFE ≥99%, tensile strength ≥15 N/5cm). We provided pre-test samples (50кг) for NIOSH lab testing and adjusted the electrostatic charge level to ensure durability (PFE ≥95% after 100 циклдерди кийүү).
Жыйынтыктар:

The fabric passed NIOSH certification on the first attempt—enabling the client to win the $10M contract.
Produced 500,000 N95 respirators/month with 2% ставкаларды четке кагуу (vs. 15% with the previous fabric).
Expanded their product line to include EN 14683 Type IIR masks (using WINIW’s 30g/m² fabric), entering the EU market and increasing annual revenue by 50% ($10M → $15M).

Цитата: “WINIW’s fabric was the difference between winning and losing the federal contract. Their technical team worked with us to tweak the electrostatic charge, and the pre-test samples saved us months of delays. We now use their fabric for all our high-performance masks.” – CEO, US Medical Supply Company

Case Study 2: Vietnamese Mask Factory Reduces Waste & Scales Production

Кардар: A Vietnamese mask factory producing 100,000 civilian masks/day (small-to-mid-sized, жылдык киреше: $3М).
Чакыруу: Using low-quality recycled PP melt-blown fabric with high PFE variation (±7%) and low tensile strength. Reject rates were 12%, and the factory struggled to meet large orders (мис., 1 million masks/week) due to frequent machine jams.
Чечим: WINIW’s 20g/m² origin PP fabric (PFE ≥90%, tensile strength ≥12 N/5cm, width 170cm). We provided a 1-ton sample to test on their machine and trained their operators to adjust pleating speed for optimal fabric performance.
Жыйынтыктар:

Баш тартуу көрсөткүчтөрү төмөндөдү 12% to 3%—saving 9,000 masks/day ($450/day) and reducing machine downtime by 75% (тартып 2 саат/күн чейин 30 мүнөт/күн).
Scaled production to 250,000 masks/day (2.5x increase) and won a contract to supply 5 million masks/month to Vietnamese supermarkets.
Cost per mask decreased by 8% (due to lower waste and higher production efficiency), increasing profit margins from 15% чейин 23%.

Цитата: “WINIW’s fabric transformed our factory. We used to throw away 12,000 masks/day—now it’s just 3,000. The consistent quality let us run our machines faster, and we’re now one of the top civilian mask suppliers in Vietnam. We couldn’t have grown without them.” – Production Manager, Vietnamese Mask Factory

Case Study 3: European Eco-Brand Launches Sustainable Mask Line

Кардар: A European sustainable consumer goods brand (жылдык киреше: $15М) launching an “eco-mask” line.
Чакыруу: Needed melt-blown fabric that was recyclable, low-carbon, and compliant with EU Ecolabel standards. Competitor fabrics were made from recycled PP (low quality) or non-recyclable materials (failed Ecolabel).
Чечим: WINIW’s 25g/m² 100% origin PP fabric (кайра иштетүүгө болот, carbon footprint 1.8 kg CO₂/kg, ISO 14001-certified production). We provided environmental documentation (carbon footprint report, recycling guidelines) to support Ecolabel certification.
Жыйынтыктар:

The mask line earned EU Ecolabel certification—becoming one of the first eco-friendly masks sold in major EU retailers (IKEA, Х&М, Decathlon).
Sold 2 million masks in the first 6 айлар (exceeding the client’s target of 1.2 миллион).
Consumer surveys rated the mask “very sustainable” (90% of respondents) and “comfortable” (85%), driving repeat purchases and brand loyalty.

Цитата: “WINIW’s fabric was the only one that met our sustainability goals without compromising quality. Their carbon footprint report and ISO 14001 certification made Ecolabel approval easy. The eco-mask line is now our fastest-growing product—thank you, WINIW!” – Product Director, European Eco-Brand

8. Көп берилүүчү суроолор (Көп берилүүчү суроолор) About WINIW’s Melt-blown Fabric for Face Masks

Below are answers to the most common questions from B2B clients considering our Melt-blown Nonwoven Fabric for Face Mask.

Q1: What is the difference between your melt-blown fabric and low-quality alternatives?

A1: The key differences are raw material, filtration consistency, жана кайра иштетүү жөндөмдүүлүгү:

Чийки зат: Биз колдонобуз 100% origin PP (MFI 1500) vs. recycled PP (impurities cause fiber breakage).
Фильтрация: Our PFE variation is ≤±2% vs. ±5–8% for low-quality fabric (ensures your masks meet regulatory standards).
Processability: Our tensile strength (≥12 N/5cm) reduces production waste to ≤3% vs. 10–15% with alternatives.
Сертификаттар: Our fabric holds CE/FDA/GB certifications vs. uncertified low-quality fabric (avoids customs delays and recalls).

Q2: Can you customize the fabric’s width and grammage for my mask machine?

A2: Ооба. We offer custom widths (100cm–220cm) and grammages (15g/m²–50g/m²) to match your mask machine’s specifications. Мисалы:

Small civilian mask machines (output 50–80 masks/minute): 120см туурасы, 15–20g/m².
High-speed medical mask machines (output 100–150 masks/minute): 180см туурасы, 25–30g/m².
N95 cup-shaped machines: 170см туурасы, 35–40g/m².

Customization takes 10–15 days (vs. 7 days for standard specs) and requires a minimum order of 5 тонна.

Q3: How do I know the fabric’s PFE is accurate? Do you provide test reports?

A3: We provide three levels of testing documentation:

In-House Test Report: Each roll includes a certificate with PFE, BFE, and grammage results (tested on our TSI 8130 machine).
Batch Third-Party Report: Every 50 тонна, we send fabric samples to SGS/Intertek for independent testing—you receive a copy of the report.
Custom Test Reports: For a fee, we can arrange testing at your preferred lab (мис., NIOSH for US N95 masks, BSI for EU EN 14683).

You are also welcome to visit our factory to witness testing or send your own inspector.

Q4: What is the shelf life of your melt-blown fabric, жана аны кантип сактоо керек?

A4: Жарактуулук мөөнөтү болуп саналат 12 айлар when stored properly:

Температура: 15–30°C (өтө ысыктан качуу >40°C, which softens PP; же суук <0°C, бул кездемени морт кылат).
Нымдуулук: 40–60% (PP absorbs ≤0.03% moisture, but high humidity can cause mold on packaging).
Таңгактоо: Keep the original PE film and woven bag sealed until use; once opened, use the roll within 1 ай (to prevent dust contamination).
Сактагыч: Stack rolls no more than 5 high to prevent crushing; store away from direct sunlight (UV degrades PP over time).

Q5: Do you offer technical support for integrating the fabric into my mask production line?

A5: Ооба. Our technical team provides:

Pre-Order Support: Share your machine’s specifications (brand, model, output) — we recommend the optimal fabric grammage, туурасы, and tension settings.
Сайттагы колдоо: For orders ≥100 tons/year, our engineers visit your factory to adjust machine settings (бырыш ылдамдыгы, welding temperature) for minimal waste.
Online Support: 24/7 video calls to troubleshoot issues (мис., fabric tearing, uneven filtration) and provide solutions.

We also provide a “Melt-blown Fabric Processing Guide” with recommended settings for popular mask machines (мис., Jinjiang Jiateng, Shanghai Puyi).

Q6: What is the MOQ, and can I order a sample first?

A6: Стандарттык MOQ болуп саналат 3 тонна (20фут контейнер) for sea freight. For clients who want to test the fabric first:

Sample Order: 1-ton sample available via air freight (3–5 days delivery to most countries) а 5% премиум.
Sample Content: The 1-ton sample includes 3 small rolls (each 300–400 meters) of different grammages (мис., 20g, 25g, 30g) so you can test which works best for your masks.
Sample Discount: If you place a full 20ft container order within 3 months of the sample, we refund the 5% премиум.

9. WINIW менен байланышыңыз: Your Trusted Melt-blown Fabric Supplier & Өндүрүүчү

Whether you’re a small mask factory looking to start production or a large PPE company needing high-volume, certified fabric, WINIW has the Melt-blown Nonwoven Fabric for Face Mask you need. Бааны суроо үчүн бүгүн биз менен байланышыңыз, үлгү, же техникалык консультация.

Байланыш маалыматы

Компания: WINIW Nonwoven Materials Co.Ltd.
Email: [email protected]
Телефон: 0086-189-6568-7670
Вебсайт: www.panonwoven.com
Дарек: 1-1-417 Xinjinghuating Luocheng Таун Хуан округу Цюаньчжоу шаары Фуцзянь провинциясы Кытай

Кантип баштоо керек

Сурамжылоо тапшырыңыз: Tell us your needs (mask type: civilian/medical/N95; саны; максаттуу рынок; machine specifications) телефон аркылуу, электрондук почта, же биздин веб-сайттын формасы.
Ыңгайлаштырылган цитатаны алыңыз: Биздин команда толук цитата менен камсыз кылат (баасы, арзандатуулар, даярдануу убакты, сертификаттар) ичинде 24 саат.
Үлгүлөрдү суроо: Order a 1-ton sample (аба жүк ташуу) to test the fabric in your production line. We ship samples within 3 күн.
Заказ бериңиз: Заказды ырастаңыз, келишимге кол коюу (includes quality guarantees and delivery terms), and pay the advance (керек болсо).
Өндүрүш & Сапатты текшерүү: Биз сиздин кездемени чыгарабыз, пакеттик тестирлөө жүргүзүү, жана сизге сыноо отчетун бекитүү үчүн жөнөтөт.
Жеткирүү & Кийин сатуу: We ship the order via your preferred logistics and provide tracking information. Our team follows up 2 weeks later to ensure satisfaction and offer technical support.

WINIW Nonwoven Materials Co., Ltd. – China’s Leading Supplier & Manufacturer of Melt-blown Nonwoven Fabric for Face Mask. Сапат, Кубаттуулугу, Service – Your Partner for PPE Success.