Матои бофташуда барои ниқоби рӯй

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Матои бофташуда барои ниқоби рӯй | Таъминкунандаи беҳтарин Чин & Истеҳсолкунанда – WINIW

1. Шарҳи маҳсулот: WINIW Melt-blown Nonwoven Fabric – Core Material for Face Mask Production

Ҳамчун роҳбар Таъминкунанда ва истеҳсолкунандаи Чин аз масолехи бофташуда, Ширкати WINIW Materials Nonwoven Co., Ltd. ба истехсоли мах-сулоти баланд махсус гардонда шудааст Матои бофташуда барои ниқоби рӯй—the critical filtration layer that determines a mask’s ability to block particles, бактерияҳо, and aerosols. Designed exclusively for B2B clients (face mask factories, medical supply companies, and personal protective equipment (PPE) manufacturers), our melt-blown fabric is engineered with 100% virgin polypropylene (PP) and advanced melt-blown technology, meeting global standards for medical and civilian face masks (including GB/T 32610-2016, ДАР 14683, and ASTM F2100).

Unlike low-quality recycled PP alternatives, WINIW’s melt-blown fabric uses 100% origin PP resin (PP grade: PP-H 1500), ensuring consistent fiber fineness (1-5 мкм), high filtration efficiency (PFE ≥95% as standard, то 99.9% for N95-grade), and reliable mechanical performance. Бо иктидори истехсолии 800 тонна/моҳ (10,000 тонна/сол) дар саросари 12 dedicated melt-blown lines, we support large-scale face mask production—from 20ft container trial orders (3 тонна) to annual contracts of 500+ тонна. Our commitment to “quality, суръат, and value” has made us a trusted partner for 300+ face mask manufacturers in 40+ кишварҳо, including key markets like the EU, ШМА, Осиёи Ҷанубу Шарқӣ, ва Шарки Наздик.

Whether you’re producing disposable civilian masks, medical surgical masks, or N95/KN95 respirators, WINIW’s melt-blown fabric provides the core filtration performance your products need. We offer flexible customization (filtration grade, васеъ, functional treatments) and end-to-end support—from sample testing to on-time container delivery—ensuring seamless integration into your mask production lines.

2. Мушаххасоти техникӣ: Melt-blown Nonwoven Fabric for Face Mask – Detailed Parameters

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is defined by precise technical parameters, each calibrated to meet the strict requirements of face mask production. Дар зер тақсимоти ҳамаҷонибаи мушаххасоти стандартӣ оварда шудааст, диапазонҳои танзимшаванда, and industrial significance—critical for B2B clients to verify compatibility with their mask-making equipment and target market standards.

Параметр	Мушаххасоти стандартӣ (Face Mask Grade)	Диапазони танзимшаванда	Усули санҷиш	Significance for Face Mask Production
Таркиби моддӣ	100% Origin PP (Полипропилен) Resin (Синф: PP-H 1500)	PP + 5–15% PE (барои нармӣ); PP + 1–3% functional masterbatch (antibacterial/antistatic)	Спектроскопияи FTIR (ASTM D5594)	100% origin PP ensures low impurity content (≤0,1%), avoiding fiber breakage during mask pleating and ensuring biocompatibility (non-toxic, гипоаллергенӣ).
Технологияи истеҳсолот	Гудохташуда (One-step extrusion, high-velocity hot air drawing)	Modified melt-blown (with electrostatic charging station for high-efficiency grades)	Санҷиши визуалӣ + Fiber Diameter Analysis	Melt-blown process creates ultra-fine fibers (1-5 мкм) that form a dense, porous structure—critical for capturing 0.3μm particles (the benchmark for mask filtration).
Васеъ	170см, 180см (рол муттасил)	100cm–220cm (custom width for specific mask machines: масалан., 120cm for small-format civilian masks)	Калипер рақамӣ (ASTM D3774)	170cm/180cm widths match most industrial mask production lines (output 50–150 masks/minute); custom widths reduce material waste (≤5% vs. 10–15% with mismatched widths).
Граммаж (Вазн барои як майдони воҳид)	20г/м², 25г/м², 30г/м² (standard for mask filtration layer)	15г/м² (lightweight civilian masks) – 50g/m² (heavy-duty N95 respirators)	Мувозинат (ASTM D3776)	20–30g/m² is the “sweet spot”: 20g for civilian masks (нафасгиранда + PFE ≥90%); 30g for medical masks (PFE ≥95% + barrier against bodily fluids).
Диаметри нах	1-5 мкм (миёна: 3 мкм)	0.5–8 μm (0.5–2 μm for N95-grade; 3–8 μm for civilian-grade)	Scanning Electron Microscopy (КИ) (ISO 13776)	Нахҳои нозук (1–3 μm) increase surface area and pore density, enhancing filtration efficiency; larger fibers (3-5 мкм) improve breathability for civilian use.
Самаранокии филтратсия (PFE)	≥95% (for 0.3μm NaCl aerosols) – Standard Grade	≥90% (Civilian Grade, GB/T 32610); ≥99% (N95/KN95 Grade, ГБ 2626); ≥99.9% (Medical Grade, ДАР 14683 Type IIR)	TSI 8130 Automated Filter Tester (ASTM F2299)	PFE (Particulate Filtration Efficiency) is the key metric for masks: ≥95% meets medical surgical mask requirements; ≥99% meets N95/KN95 respirator standards.
Bacterial Filtration Efficiency (BFE)	≥95% (for Staphylococcus aureus, 3.0мкм)	≥98% (Medical Grade, ДАР 14683)	AATCC 100 / ISO 22196	BFE measures the fabric’s ability to block bacteria—critical for medical masks used in hospitals and healthcare settings.
Нафаспазирӣ (Гузариши ҳаво)	30–60 L/m²/s (дар 125 Фишори Па)	20–80 л/м²/с (20–30 for N95; 50–80 for civilian masks)	Санҷиши гузариши ҳаво (ISO 9237)	Balances filtration and comfort: 30–60 L/m²/s ensures users can breathe easily (no hypoxia) while maintaining high PFE.
Муқовимати об	Сатҳи 3–4 (AATCC 22, spray test)	Сатҳи 5 (for medical masks, ДАР 14683 Type IIR)	AATCC 22 (Spray Test)	Муқовимати об (Level 3–5) prevents bodily fluids (масалан., saliva, хун) from penetrating the mask—essential for medical surgical masks.
Устувории кашишӣ (Самти мошин)	≥12 N/5cm	≥10–15 N/5cm	Мошини универсалии озмоишӣ (ASTM D882)	Муқовимати баланд (≥12 N/5cm) withstands mask pleating, буридан, and ear-loop welding without tearing—reducing production waste.
Дарозии танаффус	≥30%	25-40%	ASTM D882	Elongation allows the fabric to conform to mask shaping (масалан., nose wire pressing) бе кафида, ensuring a tight fit on the face.
Бастабандӣ	Бо ролҳо: Қабати дохилӣ (ДАР БОРАИ фильм), outer layer (найчаи коғази крафт + халтаи бофандагии обногузар); Roll diameter: 150mm–200mm; Диаметри ядро: 76мм	Custom core diameter (38mm/50mm for small machines); Бастабандии вакуумӣ (барои нигоҳдории дарозмуддат)	ASTM D4392	Waterproof packaging prevents moisture absorption (PP absorbs ≤0.03% moisture) during shipping; standard 76mm core fits most mask machine unwinding systems.
Вақти расондан	10-20 рӯз (after order confirmation)	7-10 рӯз (urgent order, боркашонии хавой); 20-30 рӯз (customized large orders)	Production Schedule + Ҷадвали логистика	10–20 days balances production quality and speed; urgent 7–10 day delivery supports clients with tight production deadlines (масалан., pandemic response).
MOQ (Миқдори ҳадди ақали фармоиш)	20фут контейнер (3 тонна)	1 тонна (sample order, боркашонии хавой); 6 тонна (40фут контейнер); 7 тонна (40HQ container)	Container Loading Calculation	3 tons/20ft container is optimal for small-to-mid-sized mask factories (produces ~3 million civilian masks); 6–7 tons for large-scale manufacturers (10–15 million masks).
Сертификатсияҳо	ISO 9001, CE (ДАР 14683), FDA (21 CFR 820)	НИШ (for US N95 masks), ГБ 2626 (China KN95), ASTM F2100 (US medical masks)	Санҷиши тарафи сеюм (SGS/Intertek)	Global certifications ensure mask products meet target market regulations (масалан., CE for EU, FDA for US), avoiding customs delays and recalls.

3. Core Characteristics: Why WINIW’s Melt-blown Fabric Is Ideal for Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask stands out in the market due to its tailored characteristics—each designed to solve key pain points for mask manufacturers (масалан., low filtration efficiency, high production waste, poor breathability). Below is a detailed breakdown of its standout features and their benefits for face mask production.

3.1 100% Origin PP: Сифати доимӣ & Мутобиқати биологӣ

Мо танҳо истифода мебарем 100% қатрони бокираи ПП (Grade PP-H 1500)—a high-melt-flow-index (MFI = 1500 g/10min) material specifically formulated for melt-blown nonwovens. Unlike recycled PP (which contains impurities like dyes, fillers, and degraded polymers), origin PP offers:

Uniform Fiber Formation: Low impurity content (≤0,1%) ensures consistent fiber diameter (1-5 мкм) across the roll—critical for uniform filtration efficiency (PFE variation ≤±2% vs. ±5–8% with recycled PP).
Мутобиқати биологӣ: Мулоқот бо FDA 21 CFR 177.1520 (food-contact grade) ва ISO 10993 (мутобиқати биологӣ), ensuring the fabric is non-toxic, гипоаллергенӣ, and safe for skin contact (even for sensitive users like children and healthcare workers).
High Thermal Stability: Withstands mask production processes like ultrasonic welding (150-200°С) and autoclave sterilization (121°C, for reusable medical masks) without melting or degrading.

Таъсири муштарӣ: A Vietnamese mask factory switched from recycled PP melt-blown fabric to WINIW’s origin PP version. Their mask PFE variation dropped from ±7% to ±2%, коҳиш додани сатҳи радкунӣ аз 12% to 3%—saving 900,000 masks/ month ($45,000 дар харочоти ашьёи хом).

3.2 Самаранокии баланди филтратсия (PFE ≥95% as Standard)

The primary function of a face mask’s melt-blown layer is to block particles—and WINIW’s fabric delivers industry-leading filtration:

Ultra-Fine Fiber Structure: Our melt-blown process uses high-velocity hot air (300–350°C) to draw PP melt into 1–5 μm fibers (1/20 the diameter of a human hair). These fibers form a dense, 3D porous network that traps 0.3μm particles (масалан., вирусҳо, бактерияҳо, PM2.5) via interception, inertial impaction, and electrostatic adsorption.
Пуркунии электростатикӣ (Ихтиёрӣ): For N95/KN95-grade fabric, we add an inline electrostatic charging station that imparts a permanent electric charge to fibers. This charge enhances particle capture by 15–20% (PFE ≥99%) without reducing breathability.
Consistent Across the Roll: мо 12 melt-blown lines are equipped with real-time PFE monitoring (TSI 8130 testers) that samples fabric every 5 метр. If PFE drops below the target (масалан., 95%), the line automatically adjusts—ensuring 100% of the roll meets your specification.

Таъсири муштарӣ: A US medical supply company used WINIW’s PFE ≥99% fabric to produce N95 respirators. The fabric passed NIOSH certification on the first attempt (против. 3 failed attempts with a competitor’s fabric), enabling them to supply 500,000 respirators to US hospitals during a shortage.

3.3 Balanced Breathability & Бароҳат

High filtration should not come at the cost of comfort—WINIW’s fabric strikes the perfect balance:

Optimized Air Permeability: 30–60 L/m²/s (дар 125 Па) ensures users can breathe normally (respiratory resistance ≤49 Pa/cm², meeting GB 2626 стандартҳо). For civilian masks, we offer 50–80 L/m²/s fabric (even more breathable) without compromising PFE ≥90%.
Текстураи мулоим: Ҷарима, continuous PP fibers create a smooth, non-abrasive surface that won’t irritate skin—even after 8+ hours of wear (critical for healthcare workers). Unlike harsh woven fabrics, our melt-blown fabric conforms to the face for a comfortable fit.
Low Moisture Retention: PP is inherently hydrophobic (moisture absorption ≤0.03%), so the fabric won’t trap sweat or moisture—reducing skin irritation and bacterial growth (a common complaint with cotton masks).

Таъсири муштарӣ: A Chinese civilian mask brand used WINIW’s 20g/m², 60 L/m²/s fabric to launch a “daily wear” mask. Consumer surveys showed 85% of users rated the mask “very comfortable” (против. 50% for their previous product), ронандагӣ а 40% increase in sales.

3.4 Пойдор & Processable: Reduces Production Waste

Mask manufacturers need fabric that can withstand high-speed production—WINIW’s melt-blown fabric delivers:

Қувваи баланди кашиш: ≥12 N/5cm (самти мошин) ensures the fabric resists tearing during pleating (то 10 pleats/mask), буридан (high-speed rotary cutters), and ear-loop welding (ultrasonic or heat sealing).
Shrink-Resistant: Shrinkage rate ≤2% (after washing at 60°C) prevents mask deformation during production or use. This is critical for medical masks that require a consistent fit to seal against the face.
Tear-Resistant: Tear strength ≥5 N (ASTM D1004) ensures the fabric won’t rip during handling (масалан., stacking masks, бастабандӣ) ё истифода баред (масалан., adjusting the mask on the face).

Таъсири муштарӣ: An Indian mask factory producing 100,000 masks/day switched to WINIW’s fabric. Their production waste dropped from 8% то 2 фоиз — сарфа 6,000 masks/day ($300/day) and reducing downtime for machine adjustments (аз 2 соат/рӯз то 30 дақиқа / рӯз).

3.5 Customizable Functional Treatments

We offer optional functional treatments to tailor the fabric to your mask’s specific use case—all compliant with global safety standards:

Табобати антибактериалӣ: Бо ионҳои нуқра омехта шудааст (Аг⁺) masterbatch (1-3%) ки монеъ мешавад 99% аз бактерияҳо (Staphylococcus aureus, Escherichia coli) аз рӯи AATCC 100. Ideal for medical masks and reusable civilian masks (extends service life to 3–5 wears).
Табобати антистатикӣ: Adds carbon black or antistatic masterbatch (2-5%) барои кам кардани муқовимати рӯизаминӣ то ≤10⁸ Ω. Critical for masks used in electronic factories (ихроҷи электростатикиро пешгирӣ мекунад) ва нигахдории тандурустй (ҷалби чангро коҳиш медиҳад).
Anti-UV Treatment: Стабилизаторҳои ултрабунафшро дар бар мегирад (1-5%) that block 90–99% of UV-A and UV-B rays (UPF 50+). Suitable for outdoor masks (масалан., construction workers, велосипедронхо).
Табобати тобовар аз оташ: Uses halogen-free flame retardant masterbatch (5-8%) to meet UL 94 V0 standards. For masks used in high-risk environments (масалан., firefighters, industrial workers).

Таъсири муштарӣ: A Middle Eastern mask manufacturer ordered WINIW’s antibacterial + anti-UV melt-blown fabric for outdoor worker masks. The product became the top seller in construction and oil fields, бо 90% of clients reordering due to its long-lasting antibacterial effect and sun protection.

3.6 Эко-дӯстона & Устувор

As a responsible manufacturer, WINIW ensures our melt-blown fabric aligns with global sustainability goals:

Маводи такрорӣ: PP is 100% recyclable—post-production fabric waste (ороишҳо, ролҳои вайроншуда) can be reprocessed into PP pellets for other nonwoven products (масалан., халтаҳои харид, лавҳаҳои памперс), кам кардани партовхои партовхо.
Изи ками карбон: Our melt-blown lines use 20% энергияи офтоб (on-site 500kW solar panel array) and recycle 90% оби коркард. Ин партовҳои карбонро коҳиш медиҳад 1.8 кг CO₂/кг матоъ (против. 2.5 kg CO₂/kg for conventional lines).
Non-Toxic Production: We use no harmful chemicals (масалан., формальдегид, металлхои вазнин) in production—ensuring the fabric is safe for users and the environment. Our factory is ISO 14001-certified (environmental management system).

Таъсири муштарӣ: A European mask brand using WINIW’s fabric earned EU Ecolabel certification for its “sustainable mask” line. The certification helped the brand enter eco-conscious retail chains (масалан., IKEA, H&М), афзоиши фурӯш аз ҷониби 25% дар 6 моҳҳо.

4. Раванди истеҳсолӣ: How WINIW Makes High-Quality Melt-blown Fabric for Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is produced via a 7-step precision process—each step optimized to ensure consistent quality, high filtration efficiency, ва коркардшаванда. мо 12 dedicated melt-blown lines (imported from Germany and China) амал кунанд 24/7, with strict quality control at every stage.

Қадам 1: Интихоби ашёи хом & Тайёрӣ

Мо сарчашма 100% origin PP resin (Grade PP-H 1500) аз таъминкунандагони беҳтарини ҷаҳонӣ (масалан., Sinopec, Лионделл Баселл) with MFI = 1500 g/10min (critical for fine fiber formation). The resin is tested for purity (Спектроскопияи FTIR), МДХ (ASTM D1238), ва мазмуни намӣ (Титратсияи Карл Фишер ≤0,05%). For functional fabrics (зиддибактериявӣ, антистатикӣ), we mix PP resin with certified masterbatches (масалан., silver ion masterbatch from BASF) in a high-speed mixer (1,500 чархзании) to ensure uniform dispersion.

Қадам 2: Обшавии & Экструзия

The PP mixture is fed into a twin-screw extruder (диаметри винт: 65мм) бо 5 минтақаҳои гармидиҳӣ (ҳарорат: 180°C → 200°C → 220°C → 210°C → 200°C). The extruder melts the PP into a uniform molten polymer (часпаки: 1,000-1,500 Пас) and pushes it through a spinneret (1,200-2000 сӯрохи, диаметри сӯрохи: 0.2–0.4mm). A melt pump controls the flow rate (20–50 kg/hour) to ensure consistent fiber output.

Қадам 3: Hot Air Drawing (Melt-blown Core Process)

As the molten PP exits the spinneret, ҳавои гарми баландсуръат (300–350°C, фишор: 0.2–0.5 MPa) is blown from two sides of the spinneret. This air stretches the PP streams into ultra-fine fibers (1-5 мкм) by breaking the molten polymer into thin filaments. The air velocity and temperature are precisely controlled (via PLC) to adjust fiber diameter: higher velocity/temperature = finer fibers (for high PFE), lower velocity/temperature = coarser fibers (for better breathability).

Қадам 4: Fiber Deposition & Ташкили веб

The fine PP fibers are deposited onto a moving conveyor belt (mesh belt, суръат: 5-15 м/дақ) to form a continuous nonwoven web. The conveyor’s speed controls the fabric’s grammage (масалан., slower speed = higher grammage: 30g/m² for medical masks). A suction system under the belt ensures uniform fiber distribution (web thickness variation ≤±5%)—critical for consistent filtration efficiency across the roll.

Қадам 5: Functional Treatment (Ихтиёрӣ)

For fabrics requiring antibacterial, антистатикӣ, or other treatments, the web passes through an inline treatment station:

Антибактериал: Sprays silver ion solution (1-3% консентратсияи) onto the web, followed by a drying oven (80-100°С) барои ислоҳ кардани табобат.
Антистатикӣ: Coats the web with carbon black dispersion (2-5%) via kiss-roll coating, then dries at 120°C.
Пуркунии электростатикӣ: For N95-grade fabric, the web passes through a corona charging station (voltage: 10–20 kV) that imparts a permanent electric charge to the fibers.

Қадам 6: Тақвимсозӣ & Пайвастшавӣ

The web enters a calender (two heated rolls, ҳарорат: 120-140°С, фишор: 5-10 МПа) to bond the fibers together. Calendering increases the fabric’s tensile strength and reduces fiber shedding (critical for mask production, as loose fibers can irritate users’ lungs). The calender’s gap is adjusted to match the fabric’s grammage (масалан., 0.1mm gap for 20g/m² fabric).

Қадам 7: Буридани, печондан & Санҷиши сифат

The continuous web is slit into the desired width (170см, 180см, ё одат) бо истифода аз як сӯзанаки даврзананда. The slit fabric is wound onto paper cores (76диаметри мм) to form rolls (дарозӣ: 500–1,000 meters/roll, depending on grammage). Each roll undergoes:

Санҷиши онлайн: PFE (TSI 8130), гузариши ҳаво (ISO 9237), ва грамматика (ASTM D3776) tested every 5 метр.
Санҷиши офлайнӣ: Устувории кашишӣ (ASTM D882), BFE (AATCC 100), and water repellency (AATCC 22) tested for each batch (1 sample/roll).
Санҷиши визуалӣ: Check for defects (сӯрохиҳо, ғафсӣ нобаробар, ифлосшавӣ) — defective sections are marked and removed.

Qualified rolls are packaged (ДАР БОРАИ фильм + woven bag) and stored in a dry warehouse (ҳарорат: 15-30°С, намӣ: 40-60%) awaiting shipment.

5. Ариза: How WINIW’s Melt-blown Fabric Powers Different Types of Face Masks

WINIW’s Melt-blown Nonwoven Fabric for Face Mask is versatile enough to meet the requirements of all major mask types—from disposable civilian masks to high-performance N95 respirators. Below is how our fabric is used in each application, with tailored specifications for optimal performance.

5.1 Disposable Civilian Face Masks (Daily Protection)

Civilian masks prioritize comfort, нафаскашӣ, and basic filtration (PFE ≥90%) for daily use (рафту омад, shopping, ҷойҳои ҷамъиятӣ). WINIW’s recommended specifications:

Граммаж: 15–20 g/m²
PFE: ≥90% (0.3μm particles)
Гузариши ҳаво: 50–80 л/м²/с
Васеъ: 170см (fits most civilian mask machines, output 80–120 masks/minute)
Ихтиёрӣ: Anti-UV (UPF 50+) барои истифодаи беруна

Манфиатҳо: The lightweight (15–20g/m²) fabric is easy to wear for hours, while 50–80 L/m²/s breathability prevents stuffiness. PFE ≥90% blocks most airborne particles (масалан., чанг, гардолуд, general bacteria), meeting China’s GB/T 32610-2016 “Technical Specification for Daily Protective Masks.”

Намунаи муштарӣ: A Southeast Asian consumer goods company used WINIW’s 20g/m², PFE ≥90% fabric to produce 5 million civilian masks/month. The masks sold out in local supermarkets due to their comfort and affordability, leading the client to double their order to 10 million masks/month.

5.2 Medical Surgical Masks (Танзимоти тандурустӣ)

Medical surgical masks require higher filtration (PFE ≥95%), fluid resistance, and bacterial barrier properties for use in hospitals, клиникахо, ва лабораторияхо. WINIW’s recommended specifications:

Граммаж: 25–30 g/m²
PFE: ≥95% (0.3μm particles); BFE: ≥95% (Staphylococcus aureus)
Гузариши ҳаво: 30–50 л/м²/с
Муқовимати об: Level 4–5 (AATCC 22)
Васеъ: 180см (for high-speed medical mask lines, output 100–150 masks/minute)
Сертификатсияҳо: CE (ДАР 14683 Type II/IIR), FDA (21 CFR 820)

Манфиатҳо: 25–30g/m² fabric provides a dense filtration layer (PFE ≥95%) that blocks viruses and bacteria, while Level 4–5 water repellency prevents bodily fluids (saliva, хун) from penetrating. Meets EU EN 14683 (Type II/IIR) and US ASTM F2100 (Сатҳи 2/3) standards for medical surgical masks.

Намунаи муштарӣ: A Chinese medical device manufacturer used WINIW’s 30g/m², PFE ≥95% fabric to produce medical surgical masks for export to the EU. The fabric’s CE certification (ДАР 14683 Type IIR) ensured smooth customs clearance, and the client now supplies 2 million masks/week to EU hospitals.

5.3 N95/KN95 Respirators (High-Risk Environments)

N95/KN95 respirators are designed for high-risk scenarios (масалан., pandemic response, infectious disease wards, industrial dust) and require maximum filtration (PFE ≥99%) and a tight facial seal. WINIW’s recommended specifications:

Граммаж: 35–50 g/m²
PFE: ≥99% (0.3μm particles); BFE: ≥98%
Гузариши ҳаво: 20–30 L/m²/s
Пуркунии электростатикӣ: Permanent charge (enhances PFE to ≥99%)
Васеъ: 170–180cm (for N95 mask machines with cup-shaped or flat-fold design)
Сертификатсияҳо: НИШ (US N95), ГБ 2626-2019 (China KN95)

Манфиатҳо: The heavyweight (35–50g/m²) fabric with electrostatic charging delivers PFE ≥99%, манъ кардан 99% зарраҳои 0,3 мкм (including viruses like COVID-19). Despite high filtration, 20–30 L/m²/s breathability ensures healthcare workers can wear the respirator for 8+ соат. Meets NIOSH (42 Қисми CFR 84) ва ГБ 2626-2019 (KN95) стандартҳо.

Намунаи муштарӣ: A US-based PPE supplier used WINIW’s 40g/m², PFE ≥99% electrostatic melt-blown fabric to produce N95 respirators. The fabric passed NIOSH testing on the first try, and the client was awarded a $10M contract to supply respirators to US federal agencies during a public health emergency.

5.4 Specialized Masks (Custom Applications)

WINIW’s customizable fabric also supports niche mask types for specific industries:

Antibacterial Masks: For reusable masks (3–5 wears), use our 25g/m² fabric with silver ion antibacterial treatment (99% bacteria inhibition). Ideal for schools, идорахо, and public transport.
Antistatic Masks: 30g/m² fabric with antistatic treatment (муқовимати рӯизаминӣ ≤10⁸ Ω) for electronic factories (prevents electrostatic discharge damage to components).
Outdoor Worker Masks: 20g/m² fabric with anti-UV (UPF 50+) and water repellency (Сатҳи 4) for construction, хочагии кишлок, and oil field workers (protects against sun and rain).

Намунаи муштарӣ: A Japanese electronics company ordered WINIW’s antistatic melt-blown fabric for masks used in cleanrooms. Муқовимати сатҳи пасти матоъ (≤10⁷ Ом) prevented electrostatic discharge, reducing component defects by 15% and saving the company $200,000/year.

6. Why Choose WINIW as Your Melt-blown Fabric Supplier & Истеҳсолкунанда

As a leading China-based supplier and manufacturer of Melt-blown Nonwoven Fabric for Face Mask, WINIW offers unique advantages that support B2B clients’ success—from large-scale production capacity to global logistics and after-sales support. Дар зер сабабҳои асосӣ оварда шудаанд 300+ mask manufacturers worldwide trust us.

6.1 Иктидори калони истехсолй (10,000 Тонна/сол)

Мо амал мекунем 12 dedicated melt-blown lines (each 65mm screw diameter) with a total capacity of 800 тонна/моҳ (10,000 тонна/сол)—enough to produce:

500 million civilian masks (20g/m² fabric) дар як сол.
200 million medical surgical masks (30g/m² fabric) дар як сол.
100 million N95 respirators (40g/m² fabric) дар як сол.

This capacity ensures we can fulfill even the largest orders:

20фут контейнер (3 тонна): 7–10 days delivery (in stock for standard grades).
40фут контейнер (6 тонна): 10–15 days delivery.
Annual contracts (500+ тонна): Fixed monthly delivery schedules (масалан., 50 тонна/моҳ) with price stability (12-month fixed pricing).

Дар давоми талабот (масалан., хуруҷи пандемия), мо метавонем иктидорро бо рохи зиёд кунем 20% (илова кардан 2 more lines) to meet urgent client needs.

6.2 Назорати катъии сифат & Сертификатсияҳои глобалӣ

Quality is non-negotiable for mask materials—WINIW implements a 3-layer quality control system:

QC ашёи хом: 100% testing of PP resin (покӣ, МДХ, намнокй) and masterbatches (certification verification) пеш аз истехсолот.
QC In-line: Real-time monitoring of PFE, вазн, and fiber diameter every 5 метр; automatic line adjustment for deviations.
QC ниҳоӣ: Each roll tested for PFE, BFE, устувории кашишӣ, ва гузариши ҳаво; batch testing by SGS/Intertek (third-party) for certifications.

Our fabric holds global certifications critical for mask exports:

ISO 9001:2015 (quality management system).
CE (ДАР 14683 Type II/IIR) for EU medical masks.
FDA (21 CFR 820) for US medical masks.
ГБ 2626-2019 (China KN95) and GB/T 32610-2016 (civilian masks).
НИШ (for US N95 respirators, via partner testing labs).

6.3 Нархгузории рақобатпазир & Шартҳои тағйирпазир

Ҳамчун истеҳсолкунандаи мустақим (миёнарав нест), пешниҳод менамоем factory-direct pricing that is 10–15% lower than trading companies. Афзалиятҳои асосии нархгузорӣ:

Тахфифҳои ҳаҷми: 5% off for orders ≥10 tons/month; 10% off for annual contracts ≥100 tons; 15% барои шартномаҳои солона ≥500 тонна.
Шартномаҳои дарозмуддат: 12-Нархи собит 24 моҳ (protects clients from PP resin price fluctuations, which can rise 20–30% during supply shortages).
Фармоишҳои намунавӣ: 1-ton sample orders available at a 5% мукофот (боркашонии хавой) for clients to test before large-scale purchases.

Flexible payment terms:

Муштариёни нав: Т/Т (30% пешакй, 70% зидди нусхаи B/L) ё L/C дар назари.
Мизоҷони муқарраршуда (1+ сол): Ҳисоб кушоед (тор 30/60 рӯз) ё ҳисоботи ҳармоҳа.

6.4 Логистикаи глобалӣ & Интиқоли зуд

We partner with top logistics providers to ensure on-time delivery to 40+ кишварҳо:

Боркашонии баҳрӣ: Маерск, КОСКО, and Evergreen—20ft container (3 тонна) to EU/US: 25-35 рӯз; to Southeast Asia: 7-15 рӯз.
Боркашонии ҳавоӣ: DHL, FedEx—1-ton sample order to EU/US: 3-5 рӯз (фармонҳои таъҷилӣ).
Гузарондан аз гумрук: Мо ҳама ҳуҷҷатҳои содиротро омода мекунем (дархости тиҷоратӣ, феҳрасти бастабандӣ, шаҳодатномаи пайдоиш, ҳисобот оид ба сертификатсия) барои пешгирй кардани таъхирхо. Барои муштариёни ИА, мо рақамҳои EORI ва IOSS-ро барои мутобиқати ААИ пешниҳод мекунем.
Анбор: 500-ton inventory of standard grades (20–30g/m², PFE ≥95%) in Xiamen port warehouse—enables 7-day delivery for urgent sea freight orders.

6.5 Дастгирии муштариёни бахшидашуда

Коллективи мо аз 10+ English-speaking account managers provides end-to-end support for B2B clients:

Пуштибонии фаннӣ: Free sample testing (PFE, BFE, гузариши ҳаво) in our in-house lab; on-site technical visits (барои фармоишҳо ≥100 тонна / сол) to optimize fabric integration into your mask machines.
Пайгирии фармоиш: Online portal to track production progress, shipment status, and customs clearance.
Дастгирии пас аз фурӯш: 24/7 телефони боварӣ (+0086-189-6568-7670) for troubleshooting; иваз кардани рулонхои брак (бо санҷиши тарафи сеюм тасдиқ карда мешавад) дар дохили 7 рӯзҳои қабул.
Customization Support: Р&дастаи D (5 инженерхо) to develop custom fabric specifications (масалан., unique width, functional treatments) in 10–15 days.

7. Ҳикояҳои муваффақияти муштариён: How WINIW’s Melt-blown Fabric Helped Mask Manufacturers Grow

Below are real-world examples of how our Melt-blown Nonwoven Fabric for Face Mask has solved client challenges and driven business growth.

Омӯзиши мисол 1: US Medical Supplier Passes NIOSH Certification & Wins Government Contract

Мизоҷ: A US-based medical supply company specializing in PPE (даромади солона: $20М).
Даъват: Needed N95-grade melt-blown fabric that could pass NIOSH certification (42 Қисми CFR 84) to bid on a $10M federal contract for respirators. Previous supplier’s fabric failed NIOSH testing twice (PFE dropped to 92% during durability tests).
Ҳалли: WINIW’s 40g/m² melt-blown fabric with electrostatic charging (PFE ≥99%, tensile strength ≥15 N/5cm). We provided pre-test samples (50кг) for NIOSH lab testing and adjusted the electrostatic charge level to ensure durability (PFE ≥95% after 100 давраҳои пӯшида).
Натиҷаҳо:

The fabric passed NIOSH certification on the first attempt—enabling the client to win the $10M contract.
Produced 500,000 N95 respirators/month with 2% рад кардани нархҳо (против. 15% with the previous fabric).
Expanded their product line to include EN 14683 Type IIR masks (using WINIW’s 30g/m² fabric), entering the EU market and increasing annual revenue by 50% ($10M → $15M).

Иқтибос: “WINIW’s fabric was the difference between winning and losing the federal contract. Their technical team worked with us to tweak the electrostatic charge, and the pre-test samples saved us months of delays. We now use their fabric for all our high-performance masks.” – CEO, US Medical Supply Company

Омӯзиши мисол 2: Vietnamese Mask Factory Reduces Waste & Scales Production

Мизоҷ: A Vietnamese mask factory producing 100,000 civilian masks/day (small-to-mid-sized, даромади солона: $3М).
Даъват: Using low-quality recycled PP melt-blown fabric with high PFE variation (±7%) and low tensile strength. Reject rates were 12%, and the factory struggled to meet large orders (масалан., 1 million masks/week) due to frequent machine jams.
Ҳалли: WINIW’s 20g/m² origin PP fabric (PFE ≥90%, tensile strength ≥12 N/5cm, width 170cm). We provided a 1-ton sample to test on their machine and trained their operators to adjust pleating speed for optimal fabric performance.
Натиҷаҳо:

Меъёрҳои радкунӣ аз 12% to 3%—saving 9,000 masks/day ($450/day) and reducing machine downtime by 75% (аз 2 соат/рӯз то 30 дақиқа / рӯз).
Scaled production to 250,000 masks/day (2.5x increase) and won a contract to supply 5 million masks/month to Vietnamese supermarkets.
Cost per mask decreased by 8% (due to lower waste and higher production efficiency), increasing profit margins from 15% ба 23%.

Иқтибос: “WINIW’s fabric transformed our factory. We used to throw away 12,000 masks/day—now it’s just 3,000. The consistent quality let us run our machines faster, and we’re now one of the top civilian mask suppliers in Vietnam. We couldn’t have grown without them.” – Production Manager, Vietnamese Mask Factory

Омӯзиши мисол 3: European Eco-Brand Launches Sustainable Mask Line

Мизоҷ: A European sustainable consumer goods brand (даромади солона: $15М) launching an “eco-mask” line.
Даъват: Needed melt-blown fabric that was recyclable, low-carbon, and compliant with EU Ecolabel standards. Competitor fabrics were made from recycled PP (low quality) or non-recyclable materials (failed Ecolabel).
Ҳалли: WINIW’s 25g/m² 100% origin PP fabric (аз нав истифодашаванда, carbon footprint 1.8 кг CO₂/кг, ISO 14001-certified production). We provided environmental documentation (carbon footprint report, recycling guidelines) to support Ecolabel certification.
Натиҷаҳо:

The mask line earned EU Ecolabel certification—becoming one of the first eco-friendly masks sold in major EU retailers (IKEA, H&М, Decathlon).
Sold 2 million masks in the first 6 моҳҳо (exceeding the client’s target of 1.2 миллион).
Consumer surveys rated the mask “very sustainable” (90% of respondents) and “comfortable” (85%), driving repeat purchases and brand loyalty.

Иқтибос: “WINIW’s fabric was the only one that met our sustainability goals without compromising quality. Their carbon footprint report and ISO 14001 certification made Ecolabel approval easy. The eco-mask line is now our fastest-growing product—thank you, WINIW!” – Product Director, European Eco-Brand

8. Саволҳои зуд-зуд додашаванда (Саволҳои зиёд такрормешуда) About WINIW’s Melt-blown Fabric for Face Masks

Below are answers to the most common questions from B2B clients considering our Melt-blown Nonwoven Fabric for Face Mask.

Q1: What is the difference between your melt-blown fabric and low-quality alternatives?

А1: The key differences are raw material, filtration consistency, ва коркардшаванда:

Маводи хом: Мо истифода мебарем 100% origin PP (МДХ 1500) против. recycled PP (impurities cause fiber breakage).
Филтратсия: Our PFE variation is ≤±2% vs. ±5–8% for low-quality fabric (ensures your masks meet regulatory standards).
Коркардпазирӣ: Our tensile strength (≥12 N/5cm) reduces production waste to ≤3% vs. 10–15% with alternatives.
Сертификатсияҳо: Our fabric holds CE/FDA/GB certifications vs. uncertified low-quality fabric (avoids customs delays and recalls).

Q2: Can you customize the fabric’s width and grammage for my mask machine?

A2: Бале. We offer custom widths (100cm–220cm) and grammages (15g/m²–50g/m²) to match your mask machine’s specifications. Барои намуна:

Small civilian mask machines (output 50–80 masks/minute): 120паҳнои см, 15–20g/m².
High-speed medical mask machines (output 100–150 masks/minute): 180паҳнои см, 25–30g/m².
N95 cup-shaped machines: 170паҳнои см, 35–40g/m².

Customization takes 10–15 days (против. 7 days for standard specs) and requires a minimum order of 5 тонна.

Q3: How do I know the fabric’s PFE is accurate? Do you provide test reports?

A3: We provide three levels of testing documentation:

In-House Test Report: Each roll includes a certificate with PFE, BFE, and grammage results (tested on our TSI 8130 machine).
Batch Third-Party Report: Every 50 тонна, we send fabric samples to SGS/Intertek for independent testing—you receive a copy of the report.
Custom Test Reports: For a fee, we can arrange testing at your preferred lab (масалан., NIOSH for US N95 masks, BSI for EU EN 14683).

You are also welcome to visit our factory to witness testing or send your own inspector.

Q4: What is the shelf life of your melt-blown fabric, ва чӣ гуна бояд нигоҳ дошта шавад?

А4: Муҳлати нигоҳдорӣ аст 12 моҳҳо when stored properly:

Ҳарорат: 15-30°С (аз гармии шадид канорагирӣ кунед >40°C, which softens PP; ё хунук <0°C, which makes the fabric brittle).
Намӣ: 40-60% (PP absorbs ≤0.03% moisture, but high humidity can cause mold on packaging).
Бастабандӣ: Keep the original PE film and woven bag sealed until use; once opened, use the roll within 1 моҳ (to prevent dust contamination).
Нигоҳдорӣ: Stack rolls no more than 5 high to prevent crushing; store away from direct sunlight (UV degrades PP over time).

Q5: Do you offer technical support for integrating the fabric into my mask production line?

А5: Бале. Our technical team provides:

Pre-Order Support: Share your machine’s specifications (brand, model, баромад) — we recommend the optimal fabric grammage, васеъ, and tension settings.
Дастгирии дар сомона: Барои фармоишҳо ≥100 тонна / сол, our engineers visit your factory to adjust machine settings (pleating speed, welding temperature) for minimal waste.
Online Support: 24/7 video calls to troubleshoot issues (масалан., fabric tearing, uneven filtration) and provide solutions.

We also provide a “Melt-blown Fabric Processing Guide” with recommended settings for popular mask machines (масалан., Jinjiang Jiateng, Shanghai Puyi).

Q6: What is the MOQ, and can I order a sample first?

А6: MOQ стандартӣ аст 3 тонна (20фут контейнер) for sea freight. For clients who want to test the fabric first:

Sample Order: 1-ton sample available via air freight (3–5 days delivery to most countries) дар а 5% мукофот.
Sample Content: The 1-ton sample includes 3 small rolls (each 300–400 meters) of different grammages (масалан., 20g, 25g, 30g) so you can test which works best for your masks.
Sample Discount: If you place a full 20ft container order within 3 months of the sample, we refund the 5% мукофот.

9. Бо WINIW тамос гиред: Your Trusted Melt-blown Fabric Supplier & Истеҳсолкунанда

Whether you’re a small mask factory looking to start production or a large PPE company needing high-volume, certified fabric, WINIW has the Melt-blown Nonwoven Fabric for Face Mask you need. Имрӯз бо мо тамос гиред, то нархномаро дархост кунед, намуна, ё машварати техникӣ.

Маълумот барои тамос

Ширкат: WINIW Nonwoven Materials Co.Ltd.
Почтаи электронӣ: [email protected]
Телефон: 0086-189-6568-7670
Вебсайт: www.panonwoven.com
Суроға: 1-1-417 Xinjinghuating Luocheng Town County Huian County Quanzhou City City Fujian China

Чӣ тавр оғоз кардан

Пурсиш ирсол кунед: Tell us your needs (mask type: civilian/medical/N95; миқдор; бозори мақсаднок; machine specifications) тавассути телефон, почтаи электронӣ, ё шакли вебсайти мо.
Иқтибосҳои фармоишӣ гиред: Гурӯҳи мо иқтибосҳои муфассалро пешниҳод мекунад (нарх, тахфифхо, вақти иҷрошуда, сертификатсияҳо) дар дохили 24 соат.
Намунаҳоро дархост кунед: Order a 1-ton sample (боркашонии хавой) to test the fabric in your production line. We ship samples within 3 рӯз.
Фармоиши худро ҷойгир кунед: Тартибро тасдиқ кунед, шартнома имзо кунед (includes quality guarantees and delivery terms), and pay the advance (if applicable).
Истехсолот & Санҷиши сифат: We produce your fabric, санҷиши гурӯҳӣ гузаронед, ва ба шумо гузориши санҷишро барои тасдиқ фиристед.
Фиристодан & Пас аз фурӯш: We ship the order via your preferred logistics and provide tracking information. Our team follows up 2 weeks later to ensure satisfaction and offer technical support.

Ширкати WINIW Materials Nonwoven Co., Ltd. – China’s Leading Supplier & Manufacturer of Melt-blown Nonwoven Fabric for Face Mask. Сифат, Иқтидор, Service – Your Partner for PPE Success.