Ilaphu le-Spunbond elingalukwanga lisebenzisa iigranule zepolypropylene ukwenza iwebhu eqhubekayo, ngokungafaniyo nempahla elukiweyo elukiweyo okanye enithiweyo. Ukuqonda ukwenziwa kwayo kunye neepropathi kunceda ukucacisa ukuba kutheni iSpunbond Nonwove iphendula 32.7% kwimarike ye-nonwoven yehlabathi. Yonke imihla iimveliso thembela kwesi sixhobo, kuquka iimaski zonyango, iimoto zangaphakathi, kunye nezinto zokucoca indlu.
| Udidi lweMveliso | Imizekelo |
|---|---|
| Izicelo zonyango | Iigawuni zotyando, iimaski zonyango |
| Ukhathalelo lomntu | I-diapers ezilahlayo, zosula umntwana |
| Iimoto zangaphakathi | Iipaneli zeengcango, i-trunk linings |
Yintoni iSpunbond Nonwoven Fabric kwaye Yenziwa njani
- Ilaphu leSpunbond elingaphothiweyo yenziwe nge-polypropylene granules, ukudala into eyomeleleyo kunye neyomeleleyo esetyenziswa kwiimveliso ezinje ngeemaski zonyango kunye nezinto zangaphakathi zeemoto.
- Inkqubo yokuvelisa ibandakanya ukunyibilika kwepolypropylene ukwenza imicu eqhubekayo, ezithi ke zidityaniswe kunye, ukuvumela ukuveliswa ngokukhawuleza kunye neendleko eziphantsi xa kuthelekiswa namalaphu alukiweyo.
- Ilaphu leSpunbond elingaphothiweyo li eco-friendly, inokuphinda isetyenziswe, kwaye inika ukuxhathisa okugqwesileyo kwamanzi, ukuyenza ilungele iimveliso zococeko kunye nezicelo ezifuna ukuqina.
ISpunbond Nonwoven Fabric Overview
Yintoni iSpunbond Nonwoven Fabric
Ilaphu leSpunbond elingaphothiweyo ibalasele njengemathiriyeli eyodwa kushishino lwamalaphu. Abavelisi bayivelisa ngokuguqula i-polypropylene granules ibe yi-filaments eqhubekayo. Le micu yenza iwebhu, abathi emva koko bazidibanise ngokusebenzisa ubushushu okanye uxinzelelo. Ngokungafaniyo neempahla ezilukiweyo okanye ezinithiweyo, ezixhomekeke ekudibaneni kwemisonto, I-spunbond nonwove ifumana amandla ayo ekudibaneni ngokuthe ngqo kweentsinga. Le nkqubo idala ulwakhiwo lwewebhu olunamaleko olunikezela amandla angaguqukiyo kunye nokungena komoya. Ukungabikho kokuluka kwendabuko okanye amanyathelo okunitha kuvumela ukuveliswa ngokukhawuleza kunye nemveliso efanayo.
Phawula: Amalaphu angalukwanga, kuquka i-spunbond, ayifuni ukusonta okanye ukudityaniswa kwemicu. Kunoko, basebenzisa iintsinga ezilungelelanisiweyo okanye ezicwangciswe ngokungenamkhethe ukwenza uthungelwano, nto leyo eyabenza bahluke kwizinto ezilukiweyo ezilukiweyo.
Ezona mpawu
Ilaphu le-Spunbond nonwoven linika indibaniselwano yomzimba, oomatshini, kunye neempawu zeekhemikhali ezenza ukuba zilungele uluhlu olubanzi lwezicelo. Itheyibhile engezantsi ishwankathela iimpawu zayo eziphambili:
| Uhlobo lwePropati | Inkcazo |
|---|---|
| Iipropati Zomzimba | Ayinatyhefu, engenancasa, ubisi olumhlophe, ipolymer ecwebe kakhulu ngokufunxa amanzi aphantsi (0.01%). |
| Iipropati zoomatshini | Ukucoceka okuphezulu, amandla abalaseleyo, kunye nokunwebeka, ukuxhathisa ngamandla ukugoba ukudinwa. |
| Ukusebenza kweThermal | Ukumelana nobushushu obuhle kunye nendawo yokunyibilika ye-164-170 ℃, ibulala iintsholongwane ngaphezu kwe-100℃. |
| Uzinzo lweMichiza | Izinzile kwiikhemikhali ezininzi, kodwa inokuthanjiswa ziihydrocarbons ezinobunzima bemolekyuli. |
| Ukusebenza koMbane | Okugqwesileyo kwi-high-frequency insulation, i-coefficient ephezulu ye-dielectric, ifanelekile kwizixhobo zombane. |
| Ukumelana neMozulu | Ubuthathaka kwisibane seUV; inokuphuculwa kunye nezongezo ezithile. |
Amandla omatshini kunye nobude bukwadlala indima ebalulekileyo ekusebenzeni kwamalaphu angalukwanga e-spunbond.. Umzekelo, ezona ntlobo zinamandla (535 gsm) inokufikelela phezulu 40 KN / m kwicala lomatshini kunye 24 KN/m kwicala lesiphambano. Amazinga obude be-geotextiles aqala ukusuka 60% ukuya 110%, ebonisa ukuguquguquka kunye nokuqina.
ISpunbond nonwove ikwagqwesa ekuxhathiseni amanzi. ilaphu lePolyester spunbond nonwoven igcina ngaphezulu 80% amandla ayo emva kokuhlamba ezintlanu, ngokuchithwa okuncinci kwefayibha. Oku kuqina kwiimeko ezimanzi kwenza kube yinto ekhethwayo kwizicelo ezifuna ukubonakaliswa ngokuphindaphindiweyo kumswakama.
Ukuthelekiswa namanye amalaphu
Ilaphu elingalukwanga leSpunbond lahluke kakhulu kuwo omabini amalaphu alukiweyo emveli kunye nezinye izinto ezingalukwanga. Ezi ngongoma zilandelayo zibalaselisa lo mahluko:
- Amalaphu alukiweyo asebenzisa iintsinga ezimfutshane ezisontiweyo nezidityanisiweyo, ngelixa i-nonwovens efana ne-spunbond ayifuni ukusonta okanye ukuhlangana.
- Amalaphu angalukwanga enza uthungelwano ngokujolisa okanye ngokucwangcisa ngokungenamkhethe iintsinga, ngokuchaseneyo nokulukwa okubonwa kwilaphu elukiweyo.
- I-Spunbond nonwove ineempawu zesakhiwo sewebhu, enika amandla angaguqukiyo kunye nokungena komoya, ngokungafaniyo nolwakhiwo oludityanisiweyo lwamalaphu alukiweyo.
| Uphawu | Ilaphu elilukiweyo | Ilaphu elingalukwanga (I-Spunbond) |
|---|---|---|
| Ukuqina | Egqwesileyo (iminyaka yokusetyenziswa) | Kulungile (iinyanga ukuya kwiminyaka) |
| Ukumelana naManzi | Iyahluka ngohlobo lwefayibha | Phezulu, ngakumbi i-polyester spunbond |
| Iindleko | Phezulu, kuxhomekeke kwifayibha kunye ne-weave complexity | Ngasezantsi, ngenxa yenkqubo elula yokuvelisa |
Ilaphu elingalukwanga le-Spunbond lidla ngokubiza imali eninzi kunamanye amalaphu angalukwanga kunye nalukiweyo.. Inkqubo yayo elula yokuvelisa kunye nokufumaneka kwezinto eziluhlaza kunegalelo ekunciphiseni iindleko zemveliso. Olu ncedo lweendleko lwenza ukuba i-spunbond ingabi yimathiriyeli ethandwayo kwizicelo ezininzi ezinje ngeemaski zotyando kunye namadiaphu abantu abadala.. Ngelixa amalaphu alukiweyo anokubonelela ngokuhlala ixesha elide kunye nomtsalane wobuhle, bahlala beza ngexabiso eliphezulu.
Ingcebiso: Kwizicelo ezifuna ukuxhathisa kwamanzi aphezulu kunye nokuqina kwiimeko ezimanzi, amalaphu e-spunbond angalukwanga agqwesileyo kunenaliti ehlatyiweyo, ezilahlekelwa ngamandla ngokukhawuleza emva kokuhlamba.
Inkqubo yokwenziwa kweSpunbond Nonwove
Iimpahla ezingekasilwa
Abavelisi baxhomekeke kuyo iipolima ezikumgangatho ophezulu ukuvelisa ilaphu le-spunbond nonwoven. I-Polypropylene isebenza njengeyona nto iphambili ekrwada, ukwenza phantse 94% zezinto ezisetyenziswa kwicandelo le-spunbond laseTshayina. Le polima ithathe indawo yepolyester kunye ne-viscose kwishishini. Kwizicelo zonyango kunye nococeko, Amalaphu e-polypropylene nonwoven athatha malunga nesiqingatha salo lonke usetyenziso lwelaphu elingalukwanga. Ukukhethwa kwepolypropylene kuqinisekisa ukusebenza okuhambelanayo, ukusebenza kakuhle kweendleko, kunye nokuhambelana nenkqubo yokujikeleza okunyibilikayo.
- I-Polypropylene ilawula njengemathiriyeli ekrwada ye-spunbond.
- I-polyester kunye ne-viscose ziye zancinci kakhulu kwiminyaka yamuva.
- Iimveliso zonyango kunye nococeko zisebenzisa amalaphu e-polypropylene nonwoven ukhuseleko kunye nokuthembeka.
Melt Spinning & Ukwakhiwa kweFilament
I nyibilika inkqubo yokujikeleza iguqula i-polypropylene granules ibe yimicu eqhubekayo. Abasebenzisi bondla iigranules kwi-extruder, apho ubushushu obulawulwayo bunyibilikisa ipholima. I-polymer etyhidiweyo idlula kwi-spinneret, ukwenza imicu emihle. Inkqubo idinga ulawulo oluchanekileyo lweeparamitha ezininzi zokuqinisekisa umgangatho wefiber kunye nokuhambelana.
| Ipharamitha | Inkcazo | Ixabiso eliqhelekileyo |
|---|---|---|
| Iqondo lobushushu kwiNdawo yokuNyibilika | Inyibilikisa ngokupheleleyo iitshiphusi ngaphandle kokuthoba isidima sepolymer. | 225-235 ℃ |
| Iqondo lobushushu kuMmandla wokulinganisa | Ugcina uxinzelelo oluzinzileyo, ngaphantsi kancinci kunendawo yokunyibilika. | Ingaphantsi kancinci kunezowuni yokunyibilika |
| Ubushushu obujikelezayo | Ilawula i-viscosity enyibilikayo kunye nomgangatho wefayibha. | 20-25 ℃ ngaphezu kwendawo yokunyibilika |
| Melt Uxinzelelo | Ithintela ukuhanjiswa kwenyibilika ngokungalinganiyo kunye nokwaphuka kokunyibilika. | 6-10 pa |
| Isantya sokujikeleza | Ichaphazela uzinzo lwefayibha kunye nomgangatho. | Kuxhomekeke kuyilo lwempompo kunye ne-spinneret |
Ububanzi bemicu budlala indima ebalulekileyo ekumiseleni iipropathi zelaphu le-spunbond elingalukwanga.. Ukunciphisa i-filament diameter kwandisa i-crystallinity, tensile strength, ukuzinza kwe-thermal, kunye nokuxinana. Abaqhubi bahlengahlengisa i-polymer throughput kunye nokucima imozulu ukulawula i-filament diameter, ukuchaphazela ngokuthe ngqo ukuzinza kunye nokumelana nokushisa kwemveliso yokugqibela.
Ulwakhiwo lweWebhu & Ukudibanisa
Emva kokwenziwa kwefilament, inkqubo ihamba ekudalweni kwewebhu kunye nokudibanisa. Inkqubo ye-spunbond ikhupha iipholima ezityhidiweyo ngokusebenzisa i-spinnerets ukudala imicu eqhubekayo.. Le micu ibekwa kwiconveyor ehambayo, ukwenza iwebhu efanayo. Isantya esiphezulu sokujikeleza kunye neendlela zokuzoba zinceda ukucwangcisa imicu ngokulinganayo.
- Iindlela zokwenza iWebhu ziquka i-staple fibre webs kunye ne-filament fiber webs.
- Iiwebhu ze-Spunmelt zisebenzisa iifilaments eziqhubekayo ukusuka kwinkqubo yokujikeleza kwe-melt.
- Inkqubo ye-spunlaid inika amandla amakhulu kuneendlela zamakhadi.
- I-Co-extrusion inokuvelisa i-bico fibers, ukongeza iipropathi ezikhethekileyo kwiwebhu.
Ukudibanisa kuguqula iwebhu ekhululekile ibe yinto eyomeleleyo, ilaphu elisebenzisekayo. Ukudibanisa i-thermal yindlela eqhelekileyo. Iirola ezishushu zicofa iwebhu, ukudibanisa imicu kwiindawo ezithile. Ubuninzi kunye nokulungelelaniswa kwezi ngongoma zokudibanisa zichaphazela amandla endwangu, ukuphefumla, kunye nokwakheka.
| Ipharamitha | Impembelelo kuMmandla weFabric kunye neTexture |
|---|---|
| Ukuxinana kweNdawo yoBonding | Ichaphazela ukuziva kunye nokuphefumla; uxinano olusezantsi lokuthuthuzela, phezulu ukomelela. |
| Roller Ubushushu | Amaqondo obushushu aphezulu anyusa amandla kodwa anokubangela ukuba brittleness ukuba awalawulwa. |
| Ireyithi yokupholisa | Ukupholisa ngokukhawuleza konyusa amandla ukuya kwinqanaba; ukupholisa okugqithisileyo kunokubangela ukuba brittleness. |
| Ulungelelwaniso lwamanqaku okukrola | Itshintsha indawo yokuqinisa kunye nemilinganiselo yamandla ukuze usebenze kakuhle. |
Ukudibanisa kwe-thermal kutshintsha isakhiwo sefiber yangaphakathi. Iiwebhu ezidityanisiweyo ezingaphezulu zilahlekelwa yimpahla yomatshini kunezo zibopheleleke kakuhle. Abaqhubi kufuneka balinganise amandla kunye nentuthuzelo ngokulungelelanisa iiparitha zokudibanisa.
IMveliso eqhubekayo kunye noLawulo loMgangatho
Ukwenziwa kweSpunbond nonwove kusebenza njengenkqubo eqhubekayo. Imigca yemveliso yanamhlanje ifikelela kwizantya eziphezulu kunye nokugqithisa. Umzekelo:
| Uhlobo lweSpunbond Line | Isantya somatshini (m/yam) | Umsebenzi (Itoni/usuku) |
|---|---|---|
| Umtha omnye | ≤150 | 4~15 |
| Beam kabini | ≤300 | 8~30 |
| SSS Triple Beam | ≤400 | 12~37 |
Ulawulo lomgangatho luhlala lubalulekile kuyo yonke imveliso. Abaqhubi bakhetha izixhobo ezikumgangatho ophezulu kwaye babeke iliso kwiiparamitha zenkqubo efana neqondo lokushisa elingaphezulu, isantya sokujikeleza, kunye noxinzelelo lomoya. Ukuvavanywa rhoqo kunye nokuhlolwa kuqinisekisa ukuba ilaphu liyahlangabezana nemigangatho yokusebenza. Ulungelelwaniso lwesiqhelo kunye nokugcinwa kwenkxaso yomatshini iyahambelana, imveliso ekumgangatho ophezulu.
| Umlinganiselo woLawulo loMgangatho | Inkcazo |
|---|---|
| Ukukhetha imathiriyeli ekrwada | Iqinisekisa ukusebenza okufanayo kunye nokuthembekileyo. |
| Ulawulo lweeparamitha zenkqubo | Igcina ukufana ngokulawula ubushushu, isantya, kunye noxinzelelo. |
| Uvavanyo kunye nokuhlolwa | Iqinisekisa ukuba iimveliso ziyahlangabezana neenkcukacha kunye nemigangatho. |
| Ulungelelwaniso kunye nokugcinwa | Ugcina oomatshini bekwimeko efanelekileyo yemveliso ekumgangatho ophezulu. |
Ingcebiso: Ukubeka iliso okungaguqukiyo kunye nohlengahlengiso lweeparamitha zenkqubo kunceda abavelisi bavelise amalaphu angalukwanga e-spunbond anamandla athembekileyo., ukuthungwa, kunye nokuqina.
Usetyenziso & Iingenelo
Ukusetyenziswa kweshishini
Ilaphu leSpunbond elingaphothiweyo idlala indima ebalulekileyo kumashishini amaninzi. Abavelisi kunye nabasebenzisi bokugqibela baxhomekeke kwizinto ezininzi kunye nokusebenza kwayo. Itheyibhile engezantsi ibonisa abathengi abakhulu kwihlabathi jikelele:
| Ishishini |
|---|
| Ucoceko kunye Nokhathalelo lobuqu |
| Ezonyango |
| Ukwakha kunye noKwakha |
| Ezolimo |
| Iimoto |
| Ukupakishwa |
Kwi amacandelo ezonyango kunye nococeko, amalaphu spunbond nonwoven avele kwiimveliso ezifana:
- Iigawuni zotyando
- Iicaps
- Iimaski
- Izigqubuthelo zezihlangu
- Iidrapes
- Amanabukeni
- Iimveliso zococeko zabasetyhini
- Iimveliso zokungakwazi ukuzibamba kwabantu abadala
Izinto ezilungileyo zeSpunbond Nonwoven Fabric
ISpunbond nonwove ibonelela ngeengenelo ezininzi ngaphezulu kwezinye izinto ezingalukwanga:
- Imathiriyeli eco-friendly eyenziwe ngepolypropylene enokuphinda isetyenziswe
- Yomelele kwaye ihlala ixesha elide, zilungele iimveliso ezinokusetyenziswa kwakhona njengeengxowa zokuthenga
- Kunzima, isilika ethambileyo, kwaye uyaphefumla
Ilaphu elingalukwanga leSpunbond libonelela ngentuthuzelo kunye nolawulo lokufuma kwiingubo zonyango kunye nemaski. Iqinisekisa ukhuseleko lomqobo olusebenzayo ngokuchasene nolwelo, eyimfuneko kubasebenzi bezempilo. Izinto ezintsha zamva nje ziquka ukuphuculwa kwe-absorbency, izongezelelo zokuthamba, kunye nokomeleza amandla, ukwenza i-spunbond ilungele izicelo ezifunayo.
Ilaphu leSMS, uhlobo lwespunbond, idibanisa amandla aphezulu kunye nentuthuzelo. Isakhiwo sayo se-trilaminate sihambisa ukuphefumla kunye nokukhusela, ngakumbi kwiindawo zonyango.
Uzinzo & Impembelelo yokusingqongileyo
Amalaphu angalukwanga e-Spunbond asebenzisa i-polypropylene enokuphinda isetyenziswe, kodwa ukurisayikilishwa kwakhona kuhlala kungumngeni ngenxa yongcoliseko kunye neenkqubo ezizodwa. Imveliso idla amandla kunye nezixhobo ezibalulekileyo, igalelo kukukhutshwa kwerhasi yegreenhouse kunye nokudalwa kwenkunkuma. Abavelisi ngoku bamkela amanyathelo anjengokusebenzisa imathiriyeli esetyenzisiweyo, iintsinga ze-biodegradable, kunye neendlela zokuvelisa amandla. Ezi nzame zinciphisa inkunkuma yokulahla inkunkuma kunye nefuthe lokusingqongileyo. Xa kuthelekiswa namalaphu esintu, Ukwenziwa kwespunbond kusebenzisa amanzi amancinci kunye neekhemikhali ezimbalwa, okukhokelela kunyawo lwekhabhoni esezantsi.
Ilaphu le-Spunbond elingalukwanga libonisa isakhiwo esine-tri-layered, ukuthintela amanzi, kunye nokumelana neekhemikhali, ukuyenza iyimfuneko kucoceko, ezonyango, kunye nezicelo ze-geotextile. Ukuqhubela phambili kwekamva kwitekhnoloji yefiber kunye nesayensi yepolymer kuya kuphucula ukusebenza, ngelixa ishishini lijongene nemingeni evela kuguquko lwempahla ekrwada kunye neenkxalabo zokusingqongileyo.
| Iimpawu eziphambili | Usetyenziso |
|---|---|
| Ulwakhiwo olunamanqanaba amathathu | Ucoceko, Ezonyango, Geotextiles |
| Amandla okuthintela amanzi | Ezolimo, Ifenitshala, Ibhedi |
FAQ
Yintoni eyenza ilaphu le-spunbond elingalukwanga lahluke kwilaphu elilukiweyo lemveli?
Ilaphu leSpunbond elingaphothiweyo yenza iwebhu ukusuka kwimicu eqhubekayo. Amalaphu alukiweyo adityaniswe nemisonto. ISpunbond inikezela ngemveliso ekhawulezayo kunye neendleko eziphantsi.
Ingaba ilaphu elingaphothiweyo linokuphinda lisetyenziswe?
Ilaphu le-Polypropylene spunbond liyaphinda lisetyenziswe. Amaziko awodwa ayayiqhuba. Ungcoliseko kunye nemiceli mngeni yokuqokelela inokucutha iireyithi zokurisayikilisha.
Ngaba ilaphu le-spunbond elingaphothiweyo likhuselekile kusetyenziso lwezonyango?
- Abavelisi basebenzisa polypropylene yonyango-grade.
- Ilaphu lixhathisa ulwelo kunye neebhaktheriya.
- Ii-arhente ezilawulayo ziyayivuma iimaski, iingubo, kunye needrapes.
